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Shock Length Measurement

Discussion in 'Intermediate CJ-5/6/7/8' started by groove93, Jul 22, 2010.

  1. Jul 22, 2010
    groove93

    groove93 Member

    Bradenton, Florida
    Joined:
    Apr 18, 2004
    Messages:
    58
    I'm trying to flex out my jeep to measure shock length, but I just moved to Florida and everything is flat and I don't have a ramp handy. Anyone have any ideas? I do have a Hi-Lift, a couple jackstands, and a Bottle Jack.
     
  2. Jul 22, 2010
    Patrick

    Patrick Super Moderator Staff Member

    Los Alamos, NM
    Joined:
    Sep 22, 2002
    Messages:
    8,360
    Measure the static length and buy some that are that length in the middle of their travel.
     
  3. Jul 22, 2010
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
    Messages:
    8,526
    correct !
     
  4. Jul 23, 2010
    groove93

    groove93 Member

    Bradenton, Florida
    Joined:
    Apr 18, 2004
    Messages:
    58
    Excellent, that is much simpler than I expected. Thank you
     
  5. Jul 23, 2010
    Dummy

    Dummy I kick hippies

    Escondido, CA
    Joined:
    Dec 5, 2004
    Messages:
    646
    Not exactly that simple. You also have to measure distance from bumpstop to bumpstop contact point on the axle. Account for a bit of bumpstop compression and factor that into your shock length selection. You want a bit more shaft showing on the shock than your bumpstop measurement. It's better to have too short a shock that won't bottom even if it limits a bit of downtravel. If they're too long and compress before the bumpstops make contact you can rip off the shock mount, bend shock shaft, blow shock, etc.

    Ideally you'd remove all but the main leaf in the spring pack (make a spacer to mimic height of leafs removed) and cycle the suspension with a jack. Otherwise, look for a loading dock or something similar. You'll get a lot more axle movement with the vehicle weight on the tires than you will by just jacking it up.
     
  6. Jul 23, 2010
    groove93

    groove93 Member

    Bradenton, Florida
    Joined:
    Apr 18, 2004
    Messages:
    58

    Why do you use the bumpstop as the measurement point? Could you measure the distance between shock mounts at max compression/droop? How much extra compressed shock length should I allow beyond my max compression measurement, 2"?
     
  7. Jul 23, 2010
    DREDnot

    DREDnot Not new to JEEPS

    AZ
    Joined:
    Feb 7, 2010
    Messages:
    646
    The bumpstop is the mechanical limit of travel.

    You can flex as far as you can with the vehicle weight but a fast hit to the suspension, like if you hit a speed bump too fast, will jam you "all the way to the bumpstops"

    Thats the kind of stuff that rips off shock mounts when your shocks are the wrong length.
     
    Last edited: Jul 23, 2010
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