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4.0 swap

Discussion in 'Intermediate CJ-5/6/7/8' started by JackJ., Dec 9, 2008.

  1. Dec 9, 2008
    JackJ.

    JackJ. Truck spends jeep money

    Pt. Mugu...
    Joined:
    May 31, 2007
    Messages:
    175
    I thought there was a fairly detailed thread about this, but after searching I can't seem to bring it up unless it was purged.

    Simple question, can I take a head fom any year to do this, there were a few Cherokees with the 4.0 in the junk yard last time I was there, also I want to keep my carb setup so what should I look for in intake and exhuast manifold setups, I want to be able to scavange as much of this as possible.

    1980 Cj5 258.
     
  2. Dec 9, 2008
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
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    Sep 23, 2002
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    12,530
    I can't help much with this except to say contact Dummy (Christian Hazel). He had a lot of very good info regarding a 4.0 head using carburetion. There was a thread on this very subject a while back but it may have been pruned. I know he is working on something similar for his Jeep J-truck project.
     
  3. Dec 11, 2008
    Dummy

    Dummy I kick hippies

    Escondido, CA
    Joined:
    Dec 5, 2004
    Messages:
    646
    Use a '91-'99 head. You can use your current 258 intake manifold and carburetor, but you'll need to use a 4.0L exhaust manifold.

    The 4.0L head has water jacket holes that the 258/232 block doesn't. Use the 258 head gasket as a template to figure out which holes need to be filled in. Use water-soluble packing peanuts, jam them in the holes to be filled, and then put JB Weld or two-part epoxy in to seal them up. The coolant will dissolve the peanuts with no issues.
     
  4. Dec 11, 2008
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    Aug 10, 2003
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  5. Dec 11, 2008
    JackJ.

    JackJ. Truck spends jeep money

    Pt. Mugu...
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    May 31, 2007
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    175
    Thanks, I did search but all I could fnd were directions on how to do it, and I have a decent write up with slot of pics. But thank to y'all I know what years I need to look for.
    Posted via Mobile Device
     
  6. Dec 18, 2008
    Boodie

    Boodie Boodie

    TOLEDO, OHIO
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