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Windshield Replacement Redux

Discussion in 'Early CJ5 and CJ6 Tech' started by beeser, Aug 5, 2007.

  1. Aug 5, 2007
    beeser

    beeser Member

    Arizona
    Joined:
    Jan 8, 2003
    Messages:
    587
    Got the windshield and new moulding but the cheapest price I got for installing them around here is $100. The $50 that others have mentioned paying sounds reasonable but for twice that amount I'm seriously considering tackling the job myself. Just how difficult is it to do? Or should I swallow hard and pay the $100.
     
  2. Aug 5, 2007
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
    Joined:
    Sep 21, 2002
    Messages:
    12,379
    It depends on how much patience you have. If you can lay the frame on a workbench it would be much easier. Put the rubber in the frame and then start working the glass in. Use a bit of soapy water, and something plastic preferrably, thin but rigid enough to spread the rubber while you slip the glass in. Start at a corner and start sliding it along the rubber, spreading it while pushing the glass in. It gets tougher the further along you get. That's how I do it, haven't broken any glass yet. Just be careful you don't put leverage on the glass or twist it. You won't get a warning, it will just break.
     
    Last edited: Aug 5, 2007
  3. Aug 5, 2007
    kaiser_willys

    kaiser_willys Well-Known Member

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    Jan 7, 2007
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    1,524
    not that hard to do,but and i stress but it is real easy to break a glass,glass dont bend so you have to make sure that you are not putting stress on the glass when installing it, if you have the seal or gasket that zip locks you are in the gravy,install the gasket to the frame and then work the glass into it after its in then you lock the rubber, job over,wouldnt use any sealer just the gasket,guy that put mine in" already @ glass shop getting glass cut just let him put it in since i was there" said he likes to cut the gasket just a little longer for shrinkage,that way you dont get a gap when it shrinks
     
  4. Aug 5, 2007
    kaiser_willys

    kaiser_willys Well-Known Member

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    glenn beat me to it was typing while he was posting :rofl: workbench is a real good idea that way gravity is working with you and not agaisnt you dont hurt to have a extra set of hands either if they will do what you tell them too:rofl:
     
    Last edited: Aug 5, 2007
  5. Aug 5, 2007
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
    Joined:
    Sep 21, 2002
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    12,379
    Good catch on cutting the rubber a bit too long. :) :coffee:
     
  6. Aug 5, 2007
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
    Joined:
    Sep 22, 2002
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    5,349
    All you need is a length of clothes line rope to peal the gasket open and allow the glass to slip in. I have installed several truck windows.
     
  7. Aug 5, 2007
    windyhill

    windyhill Sponsor

    PA
    Joined:
    Nov 4, 2006
    Messages:
    1,502
    X2:iagree:
     
  8. Aug 6, 2007
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
    Joined:
    Sep 21, 2002
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    I've never tried that way, heard about it though. Supposedly easier?
     
  9. Aug 6, 2007
    SIDSCJ

    SIDSCJ Jeep addict

    14th State
    Joined:
    Jun 25, 2004
    Messages:
    1,190
    I've done a ton of rear slider for pickups that way. Insert the flat glass into the gasket. Wrap the clothesline ( or 12ga. primary wire works well too) into the channel where the pinchweld will go, keep the ends at the bottom center with enough left over to grab ahold of. Lube well with a silicone spray. Set the assy into the w/s frame lower edge first, if you can get the lower corners seated thats great. Pull out the line to the inside of the frame, that will pull the gasket lip over the pinchweld. Go up the sides evenly. then the top corners. The last corner will be the hardest, thats where the thinner cord will be appreciated. Finish off to the top center, push in any irregularities in the gasket, clean and enjoy. Oh, take that $100 the glass shop was gonna charge you and get some new wiper blades.:)
     
  10. Aug 6, 2007
    spud

    spud Nope..it's not finished!

    Augusta Co. Virginia
    Joined:
    Oct 27, 2003
    Messages:
    311
    :iagree:

    Cotton rope works real good especially if you use the silicone spray on it. Cut a piece long enough to go around the rubber twice, this will give you an extra rotation to finish the job. Be sure to start and finsih in a corner!!!
     
  11. Aug 8, 2007
    beeser

    beeser Member

    Arizona
    Joined:
    Jan 8, 2003
    Messages:
    587
    Chickened out at the last minute and had a local glass shop install the windshield. It took them no less that 3 hours to get the job done. They were about to give up after 4 attempts until I mentioned what was said here. Your advice saved the day. Thanks!!!!
     
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