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Disc Brake Conversion

Discussion in 'Flat Fender Tech' started by Dick Harding, Jan 23, 2007.

  1. Jan 23, 2007
    Dick Harding

    Dick Harding Member

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    Am installing disc brakes on my 52 m38. Got adapter plates for the conversion and am planning on using calipers, guide pins, pads and hoses from a Chev caprice 78 to 93. using rotors from Grand Cherokee 93-98. My question is the backing plates, obviously the 52 had 9inch brakes and the backing plates are really too small to afford any protection. Should I get 11 inch plates or can I choose to run without them? Also thought I may have read something that the plate acts as a retainer and to simply turn the the plate around? By the way got my adapter plates from jimmojeep.com up in Sherbrooke, Canada.
     
  2. Jan 23, 2007
    Code Red

    Code Red Member

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    I don't know how your adapter is set up, but you should't need "backing plates" for disk brakes. You may be thinking of the splash shields that you see inboard of the rotors on factory disc setups. I don't know if the old backing plate would clear the rotor for that to work as a splash guard. Lots of folks mangle the splash guards and then just end up tossing them. I did. Even if the backing plate from an 11 inch drum would work, it would be a shamefuul waste of an 11 inch backing plate. That is the key piece for an 11" drum conversion. If you've got 11" backing plates lying around, there are folks who would eagerly trade you factory splash shields for them.
     
  3. Jan 23, 2007
    1960willyscj5

    1960willyscj5 Well-Known Member

    Mesa, Arizona
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    aren't the backing plates different animals for drum and disc?:?
     
  4. Jan 23, 2007
    Dick Harding

    Dick Harding Member

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    No I don't have 11 inch plates. Only the 9 inch that were on the 52. The adapter bolts to the flange on the axle but not sure if the old plate is used as a retainer?
     
  5. Jan 23, 2007
    Dick Harding

    Dick Harding Member

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    Don't know if they are any different but thought i read in a write up that you use them and turn them backwards. Hoping someone elso may remember that!!
     
  6. Jan 23, 2007
    sparky

    sparky Sandgroper Staff Member Founder

    Perth, WA
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  7. Jan 23, 2007
    fourtrail

    fourtrail Built not Bought

    Carlinville,...
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    You don't need the dust shields, they just collect stuff. You may check on the rotors, 93-98 grand cherokees are a 5 on 4 1/2 pattern and your m38 is 5 on 5 1/2.
     
  8. Jan 23, 2007
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    The rotors you need are the 1-1/8" thick ones from a 77-78 Jeep CJ, the JGC ones will not fit.

    I think we're all getting confused with the terminology. Do you have a picture or a web reference o the "adapter" that you're planning to use?
     
  9. Jan 23, 2007
    Dick Harding

    Dick Harding Member

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    Sorry for the delay. Took picture of the adapter and am trying to load it here but having trouble. Have a Mac. Thankds for info on rotors. Was told by supplier to use the Grand Cherokee. Will continue to try and get picture of adapter plate.
     
  10. Jan 23, 2007
    mortten

    mortten I can’t put my finger on it 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Peninsula, Ohio
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    You may find that the car calipers don not fit either. You need calipers off of a 75 to 85 1/2 ton Chevy 4 x 4.
     
  11. Jan 23, 2007
    Daryl

    Daryl Sponsor

    Bonney Lake, WA
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    If you use the search, you will find all the info.
     
  12. Jan 23, 2007
    Dick Harding

    Dick Harding Member

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    Probably correct on the rotors from a 77-78 cj, but wouldn't the calipers really depend on these adapter plates that I have?
     
  13. Jan 24, 2007
    w3srl

    w3srl All-around swell dude Staff Member

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    What was the original application for the "adapter plates", or were they a custom deal? Most of the disc brake swaps on Dana axles use either AMC or GM OEM caliper mounts, with the corresponding calipers from the donor vehicle.
     
  14. Jan 24, 2007
    Dick Harding

    Dick Harding Member

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    For a 5 x 5.5 bolt patern he does say to use gmc 1/2 ton pick up 88-92 rotors and to drill the bolt pattern for the adapter using 9/16 drill. These adapters do fit many applications (land rover, dodge, ford, etc.). After reading his instuctions he is the one that is saying if the backing plate is influencing pressure on the bearing to cut around the bearing plate and reuse. View attachment 15909
     
    Last edited: Mar 14, 2008
  15. Jan 24, 2007
    w3srl

    w3srl All-around swell dude Staff Member

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    Hmmm.

    Seems like an awful lot of trouble to go through, but I suppose it would work. Some states won't pass re-drilled rotors for annual inspection, but I suspect that isn't an issue in New Hampster. PA is very picky on this stuff, so I just went with OEM stuff. I take it you have to drill these mounts to bolt them up to your knuckles?

    Can I ask how much those custom mounts set you back?
     
  16. Jan 24, 2007
    1960willyscj5

    1960willyscj5 Well-Known Member

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  17. Jan 24, 2007
    jd7

    jd7 Sponsor

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  18. Jan 24, 2007
    w3srl

    w3srl All-around swell dude Staff Member

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    That kit uses exactly the same parts as I did for my article, except you can source your own parts for almost half the cost. ;)
     
  19. Jan 24, 2007
    Dick Harding

    Dick Harding Member

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    Adapter plates ran $45 a pair. Don't have to drill out the rotor just the adapter plate. Surprised no one has used them as I found them on e-bay.
     
  20. Jan 24, 2007
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
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    Probably because you can use Chevrolet or Jeep caliper brackets that are bolt on, no drilling, and are oem parts for inspection purposes for about the same money or sometimes less, and use common, inexpensive parts like GM calipers, Jeep/Scout rotors, etc., etc.

    R&P sells a similar set up as Complete Off Road for about the same money but all the parts are new except for the caliper brackets which are actually sand blasted and powder coated instead of still greasy and rusty. Nickmil
     
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