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new shackles

Discussion in 'Intermediate CJ-5/6/7/8' started by iowa, Dec 15, 2005.

  1. Dec 15, 2005
    iowa

    iowa Member

    Guthrie Center, IA
    Joined:
    Oct 21, 2005
    Messages:
    151
    i'm putting stock shackles on my 75.
    any tips or tricks to doing this?
    the manual don't talk about this
    thanks
    iowa
     
    iowa, Dec 15, 2005
    #1
  2. Dec 15, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
    Joined:
    Aug 10, 2003
    Messages:
    23,596
    Are you replacing the bushings?
     
    timgr, Dec 15, 2005
    #2
  3. Dec 15, 2005
    Mongo

    Mongo Shadetree Moronic

    Fort Lauderdale
    Joined:
    Nov 12, 2005
    Messages:
    132
    First things first, use an air ratchet to remove the old nuts and to put on the new ones. The nuts are locking nuts, they are smaller at the business end than they are at the open end. Brace a box end wrench against the frame to hold the bolt in place while you tighten it up.

    If you have trouble getting the spring back into position, use a bottle jack. Place it at the bottom of the spring's curve. Also, before you torque down the nuts, put your jeep back on the ground and jump up and down on the bumper. This will make the springs settle into position, then you torque the bolts up.
     
    Mongo, Dec 15, 2005
    #3
  4. Dec 15, 2005
    iowa

    iowa Member

    Guthrie Center, IA
    Joined:
    Oct 21, 2005
    Messages:
    151
    thanks mongo
    iowa
     
    iowa, Dec 15, 2005
    #4
  5. Dec 15, 2005
    lynn

    lynn Time machine / Early CJ5 HR Rep Staff Member

    Huntingdon PA
    Joined:
    Sep 20, 2002
    Messages:
    3,437
    Whenever I need to remove shackles, I use jackstands on the frame. Jack the rig as high as I can with the floor jack, slip the jackstands under the frame rail at about the same location as the rear spring mount.
    After that I use the floor jack to jack up each side and remove each front tire. Once the tires are off, I use the floor jack to lift one spring until I get close to equilibrium... almost no tension or compression on the spring... then I remove the shackle.

    HTH
     
    lynn, Dec 15, 2005
    #5
  6. Dec 15, 2005
    iowa

    iowa Member

    Guthrie Center, IA
    Joined:
    Oct 21, 2005
    Messages:
    151
    another great idea
    i'll give it a try
    thanks
    iowa
    [​IMG]
     
    iowa, Dec 15, 2005
    #6
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