1. Registration trouble? Please use the "Contact Us" link at the bottom right corner of the page and your issue will be resolved.
    Dismiss Notice

Taillight Grounding

Discussion in 'Early CJ5 and CJ6 Tech' started by cayenne, Jan 14, 2024.

  1. Jan 14, 2024
    cayenne

    cayenne Member

    central Texas
    Joined:
    Dec 24, 2006
    Messages:
    277
    These kind (original I think) ground from the case/housing, correct? Trying to track down why one isn’t working.

    [​IMG]
     
    Glenn likes this.
  2. Jan 14, 2024
    dnb71R2

    dnb71R2 SuperDave 2023 Sponsor

    Grand Mesa, CO
    Joined:
    Aug 13, 2006
    Messages:
    1,362
    In addition to the ground wire between body and frame under the hood, I added one near the rear fuel tank, too.
     
  3. Jan 14, 2024
    cayenne

    cayenne Member

    central Texas
    Joined:
    Dec 24, 2006
    Messages:
    277
    Well, a week of pb blaster soaking wasn’t enough to stop me from breaking off the studs. I guess I’ll drill them out now and replace with new hardware which should solve the grounding.

    [​IMG]
     
    vtxtasy, Beach66Bum, Fireball and 2 others like this.
  4. Jan 14, 2024
    dnb71R2

    dnb71R2 SuperDave 2023 Sponsor

    Grand Mesa, CO
    Joined:
    Aug 13, 2006
    Messages:
    1,362
    Last edited: Jan 14, 2024
    Jw60, Rich Cain and vtxtasy like this.
  5. Jan 14, 2024
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
    Joined:
    Aug 3, 2003
    Messages:
    9,825
    Because... "they ground from the casing." A common issue.

    Installing with a dedicated ground wire may be worth considering.

    Also thorough cleaning and corrosion protection of all contacts and connecting surfaces for the bulbs.
     
    Dandy, vtxtasy and Beach66Bum like this.
  6. Jan 14, 2024
    Keys5a

    Keys5a Sponsor

    Florida Keys
    Joined:
    Jan 23, 2014
    Messages:
    4,192
    Your original lights are Hall 701 lights. Those broken stud (they almost always break) are 1/4-20 carriage bolts that have the square shoulder staked in the housing. With a few taps of a hammer (backing up the housing on a vise), the broken bolts drop out. You can find replacement carriage bolts, even in stainless, pretty easily. Replace them and stake the square shoulder with a pin punch.
    The stainless bolts don’t seem to ground as well as steel, but still are preferred by me. Just be sure to use a sharp star washer under the fastening nut to aid in grounding.
    Whatever you do, don’t toss those original lights! I’m still looking for those, even if they are not chrome.
    -Donny
     
    Last edited: Jan 14, 2024
    vtxtasy, Beach66Bum and Fireball like this.
  7. Jan 14, 2024
    cayenne

    cayenne Member

    central Texas
    Joined:
    Dec 24, 2006
    Messages:
    277
    Thanks for the hints. I got the studs out and you are right 1/4” carriage bolts. I did a test fit and it was a grounding problem and light works now. The spacer thing between the body and light housing was 1/2 full of dreck. Cleaned them up and painting them before I reinstall.
     
  8. Jan 14, 2024
    danielbuck

    danielbuck Uncle Buck

    USA
    Joined:
    Jan 22, 2013
    Messages:
    307
    I like running a dedicated ground wire to things, and then meet at a common ground stud that has a single thicker wire going to the battery.
     
    Rick Whitson likes this.
  9. Jan 14, 2024
    Keys5a

    Keys5a Sponsor

    Florida Keys
    Joined:
    Jan 23, 2014
    Messages:
    4,192
    That spacer thing is used only on the left side, and only the left tail light has a window, glass(early) or plastic(late). That spacer moves the light out so it can light the license plate.
    -Donny
     
  10. Jan 19, 2024
    Rick Whitson

    Rick Whitson Detroit Area 2024 Sponsor 2022 Sponsor

    I live South of...
    Joined:
    Dec 2, 2014
    Messages:
    1,732
    I run a Green ground wire to the rear of my Jeep for my trailer hitch and tail light's just to make sure they are grounded.
     
    Jw60, vtxtasy and dnb71R2 like this.
  11. Jan 28, 2024
    Steve's 70-5

    Steve's 70-5 Active Member

    Louisville, Ky
    Joined:
    Nov 12, 2009
    Messages:
    1,383
    Run a ground wire to one of the anchoring bolts/studs of the light. Fasten the other end to frame or tub.
     
    vtxtasy and colojeepguy like this.
New Posts