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D-18 Rebuild Oops

Discussion in 'Early CJ5 and CJ6 Tech' started by Jomani, Oct 3, 2016.

  1. Oct 3, 2016
    Jomani

    Jomani New Member

    Joined:
    Jan 1, 2016
    Messages:
    47
    I just finished rebuilding the D-18 transfer case in my 56 CJ5 and noticed that I had two small round gaskets left. The rebuild kit came from Novak (great kit by the way). I went back and did a little research and figured out that they go behind the output shaft seals. Seams a little odd to put a paper gasket behind a seal.

    Since there is no way that I can pull the seals out without damaging them, the question is - how important are these gaskets? I always use permatex on the outside of seals when installing them. I understand the purpose of the felt seals outside the rubber seal. I just can't imagine the paper gaskets doing anything.

    The gaskets are #26 in the image.
    image.gif
     
  2. Oct 3, 2016
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
    Joined:
    Sep 23, 2002
    Messages:
    12,530
    The paper gaskets and felt "seals" are a vestige of the leather seals originally used in the early versions of these transfer cases. I don't use them. If the seal surfaces are in good shape and you follow the suggestions posted on this site you should have few issues. The purpose of the paper gasket was to seal the metal ring to the housing and the felt rings were to help hold some oil against the leather seal to keep them from drying out. In this day and age of good sealing materials and good sealers they really don't do much except to make it more difficult to set output shaft/bearing endplay.
     
    Jomani and Posimoto like this.
  3. Oct 8, 2016
    Jomani

    Jomani New Member

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    Jan 1, 2016
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    Thanks for the response - That makes perfect sense.
     
  4. Oct 11, 2016
    windyhill

    windyhill Sponsor

    PA
    Joined:
    Nov 4, 2006
    Messages:
    1,502
    Remove your rearyolk and add sealant to the splines then reinstall it. this helps with seepage.
     
    Mark T. likes this.
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