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Problem With Windshield Brackets

Discussion in 'Intermediate CJ-5/6/7/8' started by Jonathan Young, Aug 4, 2016.

  1. Aug 4, 2016
    Jonathan Young

    Jonathan Young LiteFiter

    Watertown New York
    Joined:
    Jun 21, 2016
    Messages:
    59
    I have the snap latches for the windshield. The PO had built a custom dash. He missed on the alignment of the hooks on the dash. They are held on by only one bottom screw on either side, he had tried to drill the upper screw holes in and in both cases, hit the upper edge of the dash which opened the holes so there is no way to secure the screws since 1/4 of the hole missing. Regardless, the real problem is that when snapped, the cross bar on the snap end that is to secure the windshield down, misses the inside of the hook completely. It is so bad, that when the snap is closed the bar sits level on the lip of the hook. I can pull the snap bar away from the hook without releasing the tension. Therefor, my windshield just bounces, not badly, but, hit normal road bumps and it's moving enough so that I can't even see out the rear view mirror. My windshield cowling is missing and have ordered one, hoping that it may be thick enough to make up the difference and create tension between the snap and the hook. But, I am not betting on that. So, it would seem under normal circumstances, that just biting the bullet and relocating the latches on the windshield and dash would be the answer. But, it is the original windshield frame, in great shape, and the idea of molesting it to fix a poor fitment job just bothers the s***t out of me. But I can't think of a way to work the dash to move the hooks down the 1/8 - 1/4 inch it will take to make a good snap connection. That fine a tolerance just means if I try to drill another set of holes, I am just going to run into the existing holes and that won't accomplish anything. If anybody has any ideas, I will take all comers. Appreciate your time and efforts. Thanks.
     
  2. Aug 4, 2016
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
    Joined:
    Aug 18, 2014
    Messages:
    7,540
    Can you post some pictures? I think I get what you're saying? You need to move the dash latches down, but it'll turn into Swiss cheese...Right?

    Why not enlarge the current holes and make a backing plate behind the dash? Drill and tap it with the correct spacing for the latches.

    Similar to these.
    [​IMG]
     
  3. Aug 4, 2016
    ITLKSEZ

    ITLKSEZ Hope for the best, prepare for the worst

    Spokane Valley, WA
    Joined:
    Aug 13, 2015
    Messages:
    6,699
    So the windshield needs to move forward to create enough tension for the hooks to be tight?

    It's surprising just how much the proper cowl rubber will work in your favor. Wait for that to arrive before you do anything drastic. I'm betting that will cure your issue. Until then, can you use a bikini top?
     
  4. Aug 4, 2016
    Twin2

    Twin2 not him 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Virginia Beach, VA
    Joined:
    Apr 28, 2011
    Messages:
    5,425
    sounds like two problems . 1 worn out cowl rubber . 2 custom made dash . like focker shows back up plates for adjusting hooks , you might still have a problem because stock dash has two little hooks for adjusters to fit on . that way they will stay where they are suppose to . under pressure
    windshield  holddown.jpg
     
  5. Aug 5, 2016
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
    Joined:
    Aug 3, 2003
    Messages:
    9,860
    Those hooks, in my experience, never seem to align well, and barely engage at the best of times.

    The rubber cowl seal absolutely is a critical part of the equation.
     
  6. Aug 6, 2016
    rejeep

    rejeep Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Rochester, NY
    Joined:
    Nov 5, 2009
    Messages:
    1,691
    The seal provides propper geometry for tension and windshield angle.
    Imagine it being a pivot point for the windshield with adequate compression to allow the latches to be tightened.

    Fwiw. Keep everything hand tight until you get propper alignment.. 1/8" here and 1/16" there makes all the difference, especially with a new seal
     
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