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Replacement brake lines

Discussion in 'Early CJ5 and CJ6 Tech' started by Roberts1969CJ, Feb 22, 2015.

  1. Feb 22, 2015
    Roberts1969CJ

    Roberts1969CJ Member

    Germantown,...
    Joined:
    Jan 5, 2015
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    81
    I am in the process of upgrading my front brakes to disk and my rear brakes to 11 drum. I am looking at the brake lines and they look pretty beat up. I saw some PVF brake lines and I am wondering if anyone has used them before and what are the pros and cons. I am looking for a heavy duty brake line that's flexible and will stand up to the elements.


    jeep toss
     
  2. Feb 22, 2015
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
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    Supposed to resist corrosion better.
     
  3. Feb 22, 2015
    tomahawk715

    tomahawk715 Member

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    Nov 16, 2014
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    I like nicopp line. Resists corrosion, forms easily and flares nicely. I think the flares seal better but I've nothing to back that-just an observation-never seem to leak.
     
  4. Feb 23, 2015
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    As I understand it, they are steel lines coated with a plastic, PVF. I have used the plastic-coated line and did not find it any easier to work with than regular zinc-plated steel. And, depending on your tools, the coating can be scraped off during preparation of the tubing.

    If you are going to make lines, I (and many would agree) suggest you use Nicopp or Cunifer alloy lines. The material is somewhat more expensive, but it bends and flares easily, and will not corrode. A 25' roll of 3/16" Nicopp is reasonably priced on eBay, at about $30. You can also buy pre-made lines in Nicopp - my local Advance AP stocks it. Not as cheap as the bulk material, but useful if you need the fittings.
     
  5. Feb 24, 2015
    Roberts1969CJ

    Roberts1969CJ Member

    Germantown,...
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    Jan 5, 2015
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    81
    Tim, I took your advice and purchased a 3/16" X 25' coil of AGS NiCopp brake line and a fitting assortment kit. I have an excellent mechanic working with me so it will not be a problem bending, flaring and positing the new lines. Is there anything I may need to modify with the brake lines because of my upgrade to front disk and rear 11" drums?
     
  6. Feb 24, 2015
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    No, I don't think so. I have not done the disk brake conversion, but I've replaced a bunch of brake lines. I just used the same size line as was there originally.

    You can buy the wire guard for the 3/16" line from Summit Racing - http://www.summitracing.com/search/part-type/tubing-armor - this will give a finished look to your lines and provide some additional protection for the tubing.
     
  7. Feb 25, 2015
    WorkInProgress

    WorkInProgress Member

    Kennewick, Wa
    Joined:
    Jul 15, 2012
    Messages:
    967
    I just re did one line in my 48 and came to find out all the lines I needed to make. The flare was so close to the bend my tools wouldn't bend it with the flare so close. I had to go to harbor freight and buy the brake line bender that is shaped like pliers for about 11 dollars. It worked great and I had no problems with it. Just fyi if you are having a hard time bending close to the flare
     
    tripilio likes this.
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