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Leak from horn wire hole

Discussion in 'Early CJ5 and CJ6 Tech' started by Billywam, Apr 9, 2014.

  1. Apr 9, 2014
    Billywam

    Billywam Billywam

    Lyons, Colorado
    Joined:
    Nov 9, 2005
    Messages:
    139
    On my 69 CJ5, V6, PO had removed the horn wire and covered the hole in the bottom of the Ross box with something that looked like JB Weld. Wanting to run the horn wire, I removed the JB Weld and all the oil in the Ross box immediately ran out the hole. The metal tube that the wire runs through turns freely and definitely isn't secure.

    I'm looking for advice on how I can seal the hole with the wire running though it so I can get my horn to work again. Do you think I could squeeze silicone caulking into the hole and around where the tube is inserted? I'm not sure if the oil would eventually cause the caulking to separate from the metal. I'm interested in any other ideas you have to seal the hole or how others have dealt with this.

    [​IMG]
     
  2. Apr 9, 2014
    1960willyscj5

    1960willyscj5 Well-Known Member

    Mesa, Arizona
    Joined:
    Nov 27, 2006
    Messages:
    2,793
    That box needs to be repaired.

    Or plugged up and run exterior wires to a button some where. My horn button is mounted below the turn signal on the bottom of the shaft where I can get to it easily.
     
  3. Apr 10, 2014
    jackfunkhouser

    jackfunkhouser New Member

    Mico, Texas
    Joined:
    Jun 16, 2008
    Messages:
    43
    I repaired mine with a section of steal brake line and jb weld. Been three years with no leaks.
     
  4. Apr 11, 2014
    Billywam

    Billywam Billywam

    Lyons, Colorado
    Joined:
    Nov 9, 2005
    Messages:
    139
    Jackfunkhouser, any additional details you can give me on how you made the repair? Did you pull out the existing tube and replace it with the steel brake line. Also, did you flare the end of the brake line?
     
  5. Apr 12, 2014
    IA2003

    IA2003 Member

    Ewa Beach, HI
    Joined:
    Mar 17, 2011
    Messages:
    84
    I gave up and wired up a button on the dash for the horn so the jeep would pass inspection.
     
  6. Apr 13, 2014
    RJ'sCJ6

    RJ'sCJ6 Member

    Gibson, LA 40...
    Joined:
    Jul 4, 2013
    Messages:
    351
    Any up date on your horn wire fix?
    Did you follow jackfunkhouser's advice with the brake line?
     
  7. Apr 13, 2014
    Billywam

    Billywam Billywam

    Lyons, Colorado
    Joined:
    Nov 9, 2005
    Messages:
    139
    My plan is to rough up the surface and use JB Weld putty and see if it will hold the tube and seal the leak. I'll post the results when it is done.
     
  8. Apr 13, 2014
    jackfunkhouser

    jackfunkhouser New Member

    Mico, Texas
    Joined:
    Jun 16, 2008
    Messages:
    43
    I removed the existing tube. The brake line was flared at the bottom where I attacked it to the steering box. I left the tube long enough to be above the fill line of the Ross steering box.
     
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