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Carb question

Discussion in 'Intermediate CJ-5/6/7/8' started by Greenbean, Jan 19, 2005.

  1. Jan 19, 2005
    Greenbean

    Greenbean New Member

    Chino Valley, AZ
    Joined:
    Oct 12, 2004
    Messages:
    22
    The carb on my stock 75 CJ5 258 I-6 seems to be leaking gas even after a rebuild. Can't figure out exactly where but it appears to be on the lower part. Anybody have an idea what's up and how to fix it? If I replace the carb what should I get and where should I get it? It is the stock carter 1bbl.

    Thanks

    While I'm asking for help... I keep burning up the doughnut gasket on the exhaust. Any solutions there?
     
  2. Jan 19, 2005
    CT

    CT Member

    Joined:
    Apr 28, 2004
    Messages:
    238
    My guess would be that the float inside your carb is sticking in the down postion and not shutting off the gas when it fills.

    A couple of things you might try before tearing into again. Is to lightly tap on the side of your carb with a hammer. See if you can get it to unstick.

    Another trick would be to pour or spray some carb cleaner in your carb.

    If it still leaks , get it fixed. There is a lot of points of ignition for those gas fumes under your hood.

    And when you are working on it, keep your door open, or better yet work on it outside.
     
  3. Jan 19, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
    Joined:
    Aug 10, 2003
    Messages:
    23,596
    Re the carburetor, how much gas? If gas is dribbling out in a stream, the float isn't working properly. If it's just barely wet, it could be leaking around the throttle shaft, or the gasket around the bowl or between the body and base aren't sealing. Not a lot of places to leak on this carb...

    The bowl and base gaskets won't seal unless the surfaces they seal to are flat. You can use a straightedge and test that the sealing surfaces are flat.

    Re the exhaust -
    Get rid of the composition gasket (the donut) and replace it with a steel donut available from Jeep or Felpro. The flange end goes into the manifold. Later manifolds don't even have a gasket - the donut is cast into the end of the manifold.
     
  4. Jan 20, 2005
    Greenbean

    Greenbean New Member

    Chino Valley, AZ
    Joined:
    Oct 12, 2004
    Messages:
    22
    Thanks.

    I think I solved the exhaust problem by welding a flat flange onto the pipe and bolting it directly to the manifold with a gasket instead of the doughnut.

    The carb is leaking enough gas to make it wet and sometimes drip. I actually had it rebuilt by a pro hoping for the best but no luck. He thinks the bowl might be cracked. It even leaks some when it isn't running. Like after I've towed it 200 miles there will be some gas wetting the bottom of the carb.

    I'm seriously considering just replacing it in the name of time if a replacement isn't too expensive. Any good sources?
    Thanks
     
  5. Jan 20, 2005
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
    Joined:
    Nov 6, 2002
    Messages:
    4,275
    If the float is too high, the carb will load up and fuel will spill into the venturi. Even when the engine is shut down, an overfilled bowl will dribble fuel, which then has nowhere to go when the throttle plates are closed. In either case, the fuel will leak out around the shafts that control the throttle plates at the base of the carb. It doesn't take too much fuel to leak past the shaft to make it look like a huge leak!

    Try setting the float to the factory setting, or else try your FLAPS for a replacement carb. They should still be available there, or at NAPA.
     
  6. Jan 21, 2005
    Greenbean

    Greenbean New Member

    Chino Valley, AZ
    Joined:
    Oct 12, 2004
    Messages:
    22
    I shall investigate the float!

    Thanks
     
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