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Another D18 question?

Discussion in 'Early CJ5 and CJ6 Tech' started by my 66, Apr 3, 2013.

  1. Apr 3, 2013
    my 66

    my 66 Member

    carson city, nevada
    Joined:
    Dec 1, 2008
    Messages:
    60
    Started to take my transfer case out to re seal it and noticed that gear oil was leaking out of the speedo cable end by the speedo drive.
    So my question is, what is the best way to seal the speedo drive so it will not leak out the speedo cable end. Is there a gasket that needs to go between the speedo cable and speedo drive,or seal it with silicone when I put the cable on.

    So after stopping all my oil leaks, I developed a new problem with my T/case. It will jump out of high range going downhill in 3rd gear when you let off the throttle. But as long as you keep power to it, it won't pop out. Also it won't happen in 4th gear. I have about .002" to .003" end play on the output shaft.
    When I pulled the old T/case i swapped from a 18 case to 20 case and used all the internals that were in good shape out of my old T/case, and did not have this problem before. The only thing I did not do was torque the rear output nut with a torque wrench. Just put it on with an impact wrench. Would this make that much of a difference?
     
    Last edited: Nov 20, 2013
  2. Apr 3, 2013
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    cordele, Ga.
    Joined:
    Mar 29, 2007
    Messages:
    5,923
    I made a rubber seal from an old inner tube. Kinda like what you see in your water hose.
     
  3. Apr 3, 2013
    wheelie

    wheelie beeg dummy 2024 Sponsor 2023 Sponsor

    York, PA
    Joined:
    Mar 6, 2004
    Messages:
    4,507
    Maybe an O-ring of the proper size?
     
  4. Apr 5, 2013
    AKCJ

    AKCJ Active Member

    Fairbanks, Alaska
    Joined:
    Aug 12, 2003
    Messages:
    1,035
    Mine also leaked. I found an o-ring to fit in there and that worked pretty well.
    Not sure what was stock.
     
  5. Nov 20, 2013
    my 66

    my 66 Member

    carson city, nevada
    Joined:
    Dec 1, 2008
    Messages:
    60
    Bump for my new question?
     
  6. Nov 21, 2013
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
    Messages:
    2,362
    My old transfer case used to do this. I rebuilt it many times only to find it still pops out of gear and wined loudly. I thought the noise from the transfer case was normal. Then one day I bought a back up transfer case. This is when I find out that the new one was really quiet. Seems the gears in the old case were really worn.
     
  7. Nov 21, 2013
    Posimoto

    Posimoto Hopeless JEEP Addict

    Minden, Nevada
    Joined:
    Aug 7, 2003
    Messages:
    4,538
    A worn or broken spring for the poppet ball that holds the shift rail in position will let it jump out of gear. Good luck Mike. Went out to Prison Hill last weekend, now I have t-case issues to deal with.
     
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