1. Registration trouble? Please use the "Contact Us" link at the bottom right corner of the page and your issue will be resolved.
    Dismiss Notice

Dana 300 Disassembly

Discussion in 'Builds and Fabricators Forum' started by sterlclan, Dec 18, 2021.

  1. sterlclan

    sterlclan Member 2024 Sponsor 2022 Sponsor

    I am adapting a 300 to an sm465 with an input gear in the case anybody got a pdf of how to to take the case apart to do so?
     
  2. nickmil

    nickmil In mothballs.

    If you just need to access the transfer case input gear, remove the 6 input housing screws and remove assembly from the front. Remove snap ring and remove the gear.
    Be aware there are two types of input housing screws. One is standard Allen head style which are generally easy to remove. The other is tapered countersunk, usually Torx. These can be a challenge to remove. Don’t be surprised if you have to drill the heads off at least a couple to get the input housing out.
     
  3. sterlclan

    sterlclan Member 2024 Sponsor 2022 Sponsor

    thanks Nick and i have those tapered torx ones so ill sharpen the drills. Jeff