Dana 44 Eaton E-locker Was Dana 44 19 Spline

Was there ever, in any application Jeep and/or otherwise that anyone here is familiar with, ever a Dana 44 19 spline axle that did not use a spacer block to set the axles in place?

Thanks,

H.

 

bugger.


Any idea what they were used on?

H.

 

Are you still needing one Howard?

 

No, I got one from Nick a while back. I went to install it in my shiny new Eaton 19960-010 E-locker the other night & ran into a few issues- the spacer is made for a 3/4" spider gear cross shaft, the e-locker uses a 2 cm. cross shaft- about .040" bigger.

OK, I milled the spacer hole out last night & installed it in the locker. The spacer is 1.5" long, in the Dana case (or carrier depending on your religion) the side gears sit 1" apart, which means a 1/4" on each end of the spacer sits inside each side gear keeping it in place for the axles to butt against. In the locker the side gears sit ~1.5: apart which allows the space to spin around the cross shaft like a drunken trapeze artist and slide from side to side like a loose canon on a ship in a hurricane.

I called Eaton tech support this morning, they had no idea about the spacer & said they offered the 19 spline unit for sale after "having developed it specifically for a foreign customer", who I am now guessing is their bosom buddies Harrop in Oz.

I have to take some pics & mail them off to Eaton but it's looking like I'm going to be doing some home grown R&D to make this thing work

H.

 

Ok...I was gearing up to remove mine (if it's still there?) and ship it.

 

It's actually an Eaton E-Locker Ken, not a Detroit.

I hadn't thought of shortening the axles, I'll keep that in mind. I was considering boring some 1/8" - 1/4" holes in the axle ends & center block & inserting short lengths of drill rod to to keep everything aligned.

H.

 

Any idea of what those flanged 19 spliners were used on way down under?

H.

 

Pics of what I'm dealing with on this (mostly 'cause I took them anyhow & might as well post'm up)-

Here's the unit-



To remove the cross shaft we need to do some disassembly, the roll pin securing it is driven in from the other end which means it has to be driven out from this end. To get to it we need to remove the magnet/drag ring which is held on by a spiral lock spring.












Next, just so we don't loose them when we flip it over out come the actuator pins-


Flip it over & remove the six allen bolts holding the end on-




To pop the end loose put two bolts back in the tapped holes & screw them in-






Pull the spring & lock ring-


Here's the end of the roll pin, stick a screwdriver in the hole on the other end & tap it out-








& out comes the shaft-


TBC-

 

Part 2-

Now what I don't have pics of is where I discovered the spacer doesn't fit over the cross shaft- the Dana shaft is 3/4" diameter, the Eaton one is 2 cm. Two days later after some quality time spent with the milling machine-







Looks good but there's another problem, this is the way the spacer is retained in the Dana-

The spacer is 1.5: long, the side gears are 1" apart, 1/4" of each end of the spacer is captured in place by each side gear.

The Eaton gears are about 1.5" apart allowing the spacer to spin around & slide side to side-







So I've got an email into Eaton to see what the answer, if any is.

H.

 

Can't use a longer spacer without shortening the axles per Ken's post above.

Right now I'm thinking that with the axles in place the spinning can't happen, for the side to side I'm thinking tube spacers slipped over the shaft to keep the axle spacer centered but we'll see what Eaton has to say.

As for the unit it looks well made but some of the machining has me scratching my head, one of the side gears (magnet end) appears to have been faced off "'crooked"-





Probably doesn't hurt anything as the sidegear only bears against the case/carrier in the center of the gear instead of the back face like the Dana gears do. (not sure I like that). The ring gear end one was finished to a very nice surface.

The case likewise seems to have been milled from the casting a bit off center, the section the end cap fits into is thinner on one side than the other , look carefully & you can see where it wasn't milled because it's thinner-





H.