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Varg In Jeep's Clothing

Discussion in 'Builds and Fabricators Forum' started by ITLKSEZ, Aug 20, 2015.

  1. Oct 10, 2019
    Cap-n-Cray

    Cap-n-Cray I want to do this again.. Staff Member Sponsor

    Bainbridge...
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    Sep 21, 2009
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    Nice 40 LBS air cleaner... :whistle:
     
  2. Oct 10, 2019
    ITLKSEZ

    ITLKSEZ Volvophilic

    Post Falls, ID
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    Aug 13, 2015
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    It’s actually 2# lighter than the suitcase that Volvo used.
     
    47v6 likes this.
  3. Oct 10, 2019
    Cap-n-Cray

    Cap-n-Cray I want to do this again.. Staff Member Sponsor

    Bainbridge...
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    Where's the Volvo air box thermostat...
     
  4. Oct 10, 2019
    ITLKSEZ

    ITLKSEZ Volvophilic

    Post Falls, ID
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    Aug 13, 2015
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    In the trash
     
    Twin2 likes this.
  5. Oct 10, 2019
    Cap-n-Cray

    Cap-n-Cray I want to do this again.. Staff Member Sponsor

    Bainbridge...
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    Nooooooooo...
     
    Twin2 likes this.
  6. Oct 12, 2019
    ITLKSEZ

    ITLKSEZ Volvophilic

    Post Falls, ID
    Joined:
    Aug 13, 2015
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    Air box is done. Glad that’s behind me.

    The left half of the unit bolts to the firewall, and the right half bolts to the left half using three wingnut-headed bolts (wingbolts?).
    Air filter cartridge replacement is tool-less.

    I had to make those sections of tubing out of sheet stock. PITA.

    [​IMG]

    The sealing ring weld needed to be coped to get a good seal against the filter. Another PITA.

    [​IMG]

    Assembled:

    [​IMG]

    Installed:

    [​IMG]

    View from the engine bay. I had to pipe it out where I previously had the coil. I think the coil will now get mounted to the center air box stud.

    I’ll wait to think about the intake tube routing through the engine bay until it’s all assembled. I might actually bring it through the upper inside corner of the fender.

    [​IMG]
     
  7. Oct 12, 2019
    Twin2

    Twin2 wasn't me Sponsor 2019 Sponsor

    Virginia Beach, VA
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    you do amazing work . now onto Halloween :waiting:
     
    Focker and ITLKSEZ like this.
  8. Oct 12, 2019
    Cap-n-Cray

    Cap-n-Cray I want to do this again.. Staff Member Sponsor

    Bainbridge...
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    Just think some 50 years from now the new owner goes in to his local FAPS and tries to order a filter for a 3A ITLKSEZ Jeep and the guy behind the counter starts looking on the computer for the part number... :confused: :rofl::rofl:
     
    Walt Couch, Twin2, 47v6 and 1 other person like this.
  9. Oct 12, 2019
    Focker

    Focker That's what I do, I know things and I fix stuff. Staff Member Sponsor 2019 Sponsor

    Tri-Cities WA
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    Very nice as usual.
     
    ITLKSEZ likes this.
  10. Oct 12, 2019
    ITLKSEZ

    ITLKSEZ Volvophilic

    Post Falls, ID
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    It’s for an ‘01-‘08 Hyundai. :coffee:
     
  11. Oct 12, 2019
    sterlclan

    sterlclan Member Sponsor

    exploring the...
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    Feb 21, 2009
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    I only have two words....... spread sheet
     
    Twin2, Rich M., 47v6 and 1 other person like this.
  12. Oct 13, 2019
    Keys5a

    Keys5a Sponsor Sponsor

    Florida Keys
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    That's where Ryan needs to stamp the part number of the pleated element onto the custom box.
    -Donny
     
    47v6, ITLKSEZ and Focker like this.
  13. Oct 13, 2019
    Keys5a

    Keys5a Sponsor Sponsor

    Florida Keys
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    I have a modified '95 Hyundai air cleaner box in my Vanagon with the transplanted Suby H6.
    -Donny
     
    Twin2, ITLKSEZ and Focker like this.
  14. Oct 13, 2019
    Cap-n-Cray

    Cap-n-Cray I want to do this again.. Staff Member Sponsor

    Bainbridge...
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    It will all be covered in the exploded diagram like this but with part numbers...

    [​IMG]
     
  15. Oct 13, 2019
    ITLKSEZ

    ITLKSEZ Volvophilic

    Post Falls, ID
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    I’ll hire Focker for that.
     
    Focker and Twin2 like this.
  16. Oct 13, 2019
    ITLKSEZ

    ITLKSEZ Volvophilic

    Post Falls, ID
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    Aug 13, 2015
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    I got the clutch cable hooked up. Pull is stiff, but travel distance is dead on. Feels like friction more than a leverage issue. I’m thinking it will ease up some when I grease the pedal pivot.

    [​IMG]

    [​IMG]

    I still need to hook up the return spring (bottom hole on the pivot arm). It’ll get welded up next time the body is off.

    [​IMG]
     
    tomasinator, 47v6, Dphillip and 3 others like this.
  17. Oct 13, 2019
    45es

    45es Member Sponsor 2019 Sponsor

    Naches, WA
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    Yeah, Focker finally will get paid for some of his service around here.
     
    Focker likes this.
  18. Oct 13, 2019
    Bowbender

    Bowbender I'm workin' on it! Sponsor

    Northern Minn.
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    Where is the wiring diagram?
     
  19. Oct 15, 2019
    ITLKSEZ

    ITLKSEZ Volvophilic

    Post Falls, ID
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    You don’t need labels, do you?
    [​IMG]
     
    Bowbender and Fly Navy like this.
  20. Oct 15, 2019
    ITLKSEZ

    ITLKSEZ Volvophilic

    Post Falls, ID
    Joined:
    Aug 13, 2015
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    Body is back off. Brake lines are next.

    I have the brake failure sensor from the Volvo... might as well use it!

    [​IMG]
     
    piffey263 and 47v6 like this.

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