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Saginaw Gear Box adjustment

Discussion in 'Early CJ5 and CJ6 Tech' started by DanStew, Mar 27, 2008.

  1. Mar 27, 2008
    DanStew

    DanStew Preowned Merkin salesman Staff Member

    Lexington, South...
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    Sep 22, 2002
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    4,585
    I am curious about the process a steering box gets when it is rebuilt. I have a remanned unit, probably about 4 years old. I am chasing down the issues with my jeep wandering down the road. I was looking at the steering shaft and column. The column has new bushing in the bottom and that took some slop out, next i went and welded my steering intermediate shaft solid, sind it was a slide setup, but the top will twist a bit before it will contact the bottom shaft to make the gear box turn. After welding, it fixed it alot, i can tell that part of the steering slop was out of the equation. LAST I am left with the gear box. I know i have tie rod ends and such, but i will get to them. The gear box seems to have some play before the tires turn. I am wondering if the rebuilders are sloppy enough to just slap seals in the box and not adjust the unit to make sure it is tight.

    So I am going to try and tighten the top adjust a touch. What is too much? do I do it with the engine on and the gear box getting pressure from the pump? I know it only take a little bit. Looking for some expereinces from people who have tightened the gear box and what was their results.
     
  2. Mar 27, 2008
    fat boy slim

    fat boy slim New Member

    Alabama
    Joined:
    Mar 20, 2007
    Messages:
    34
    I am working on the same things replacing and repairing my entire steering sytem on my jeep. To my understanding you want to back off the nut on the adjusting screw and then turn the wheels all the way to the right and make your adjustment there and then turn the wheels to the other side and check to see if you got the play out. You don't want to adjust the screw with the wheels straight because that is where most of your wear will be and when you turn to the right or left you will run into a problem with it being stiff or have a hard spot in your steering. I am going to do mine while my jeep is running with the jeep on jacks and when it is on the ground to have a comparison and to know how much I should adjust the screw. :beer::beer::beer:
     
  3. Mar 27, 2008
    DanStew

    DanStew Preowned Merkin salesman Staff Member

    Lexington, South...
    Joined:
    Sep 22, 2002
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    4,585
    I also found this

    "I would be very careful adjusting this screw. On the Saginaw power steering gear boxes, this is the worm gear backlash adjustment. If you tighten this screw you can easily ruin your steering gear box. If an adjustment is needed, you will only turn this screw about 1/8 turn at a time and checking play. There should be about 1" play. Meaning the steering wheel should move about 1" side to side before the pitman arm shaft moves. There is a locknut around this screw on the top of the steerbox. It is normally dificult to see as the fan or fan shroud is above it. I would check all other sources of steering play before adjusting this. There is also an intermediate shaft u-joint that can cause play. If you have about 1" of movement side to side before the pitman arm moves then your steering play is downstream of the steering box. Probably tierod ends."

    Looks like i may try a small bit of it tonight.
     
  4. Mar 27, 2008
    Hansh

    Hansh Going Mobile

    SE Wisconsin
    Joined:
    Dec 7, 2004
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    425
    When I went to suspension & front end school, they recommended we not touch the nut on the saggy boxes as they are very sensitive to any improper adjustments, and will wear out quickly if adjusted improperly. As the above states look elsewhere first.
     
  5. Mar 27, 2008
    Patrick

    Patrick Super Moderator Staff Member

    Los Alamos, NM
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    Sep 22, 2002
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    8,360
    From the web.

    To adjust the thing, loosen the lock nut and turn the screw in clock wise. Just a 1/8 turn at a time until you get close to 1" of play between going left and going right. One inch of on center play means you can move the steering wheel, at the rim, back and forth 1" before it goes left or right.

    To judge whether or not you are close to 1" of play, start the engine and then stand outside and turn the steering wheel back and forth through the window opening while watching the front tire for movement. When you can move your hand one inch back and forth before you see the tire move, you are in the ball park. Once you get close to 1", then turn the adjuster only 1/16 of a turn until you are at or just under 1" of free play.

    ALWAYS err on the conservative side if you are in doubt. You can damage the steering box if you get it too tight. Road test the Jeep after every adjustment. Find a nice smooth road with very little crown (crown = high spot in the center sloped toward the shoulders for water run-off) where you can drive at a steady 45-50 MPH plus so you can judge how much on center play you have.

    The Jeep Service Manual warns against adjusting the box unless you remove it and go through a big long procedure involving setting bearing pre-load and over center torque.

    When you turn the adjusting screw, you are moving the pitman shaft up in relation to the case. The shaft has a beveled gear on it and you are moving his gear closer to complete mesh with the worm shaft. Complete mesh is what you don't want to happen. There needs to be some play between the two.

    Keeping your steering box in adjustment will decrease wear. The more play you have, the more wear will occur between the pitman shaft gear and the worm shaft. At some point you will no longer be able to adjust out the play and the box will have to be rebuilt.



    The only thing I'll add Dan is to center the box, and take the weight off the front wheels when you do this....
    I've adjusted many over the years
     
  6. Mar 28, 2008
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    Aug 10, 2003
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    23,596
    The later manuals warn against adjusting the gear mesh before you adjust the end play. In big, bold letters - do not adjust gear mesh unless you adjust end play first. I'd believe the manual.

    There are two adjustments - the big nut on the steering shaft end adjusts the end play of the worm gear. The screw on top of the box adjusts the sector shaft gear and worm gear mesh. If you adjust the screw without adjusting the end play, you're basically pushing the worm gear sideways in its bearings to remove the end play. This could be bad.

    JMO - play it safe and follow the instructions in the Jeep factory service manual. You can maybe take shortcuts, like disconnecting the tie rod and steering shaft and leaving the box on the frame, but don't skip any steps or change the order of operations.

    <edit> My '77 manual addresses adjustment directly, but it looks like the '76 and earlier manuals do not. Basically, they only cover complete disassembly and reassembly. Here's an '82 manual that covers adjustment: http://oljeep.com/gw/82_tsm/Section 2L.pdf It's not a very good scan, but the same warning is there that is in my '77 manual: "Always adjust wormshaft bearing preload <big nut on the steering shaft end> first; then adjust pitman shaft overcenter drag torque <little screw on top> last."
     
    Last edited: Mar 28, 2008
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