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Radiator replacement on a budget

Discussion in 'Early CJ5 and CJ6 Tech' started by IRQVET, Feb 7, 2015.

  1. Feb 7, 2015
    IRQVET

    IRQVET Bubbaification Exorcist

    Tallahassee, FL.
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    So I continued the tear down today and the previous owner had an after market fan which he mounted by drilling for holes through the radiator. I noticed the radiator leaked when I got it, and know I believe I know why.

    My problem, with all the other things I need to do, I just don't the the funds to pop $400 on a new radiator.

    What other options do I have? Any suggestions on were to look?

    In the meantime I removed the valve covers and the manifold which are in an electrolysis bath before being sent to my cousin for media blasting.
    [​IMG]
     
    Last edited: Feb 11, 2015
  2. Feb 7, 2015
    tomahawk715

    tomahawk715 Member

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    You could carefully remove the fins around the leak/s and then braze the tube. Just make sure you get the good lead solder not the stuff made for wiring. I've had to repair cracks in my upper tanks that way.

    Or or spring for one of those summit aluminum ones. Run just over a hundred.
     
  3. Feb 7, 2015
    47v6

    47v6 junk wrecker! 2023 Sponsor 2022 Sponsor

    USA
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    I have the summit/jegs/speedway one. all aluminum, all welded. 159 bucks. really couldn't go wrong.
     
  4. Feb 7, 2015
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
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    Brass/copper radiators can be fixed, almost always. Find the right shop and it won't cost too much.

    Or do it yourself just like Tomahawk says. Extreme cleaning in prepping is the key to sucess - I use muriatic acid (tinner's flux).
     
    Last edited: Feb 7, 2015
  5. Feb 7, 2015
    piffey263

    piffey263 Active Member

    Medford, OR
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    I put a mustang radiator that is fully tig welded in for $300. Came with fans and that was having one of the outlets moved. Champion radiator out in Oregon sells it. The one I got is made by American eagle. Do a search on the swaps if you go this route.

    call local radiator shops, maybe they got a radiator for a mustang or can fix your radiator.


    I see your in NorCal, might try one of the jeep wrecking yards too.
     
  6. Feb 7, 2015
    IRQVET

    IRQVET Bubbaification Exorcist

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    I found this place and I just sent them a request to see if they have the part and the pricing:

    www.jwjeep.com
     
  7. Feb 7, 2015
    IRQVET

    IRQVET Bubbaification Exorcist

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    Do you have a link, because all the Summit ones I found were $400+
     
  8. Feb 8, 2015
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
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    Fiero radiators were all the rage for a while also. I don't remember the particulars but a simple search should bring up info.
     
  9. Feb 8, 2015
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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  10. Feb 8, 2015
    1960willyscj5

    1960willyscj5 Well-Known Member

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  11. Feb 8, 2015
    IRQVET

    IRQVET Bubbaification Exorcist

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    Great information, thanks everyone.
     
  12. Feb 8, 2015
    Zoomer

    Zoomer eJeeper (walking)

    Minnesota
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    Might want to verify the width of your radiatior. IIRC the V6's came with 2 different width radiators.
     
  13. Feb 8, 2015
    jeep2003

    jeep2003 Well-Known Member

    Upstate NY
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    I soldered mine up. I just pulled out the fins where the leak was with needle nose pliers. It ended up being the whole row clogged up and rotted out so I pinched it off top and bottom and soldered off like 2 or 3 rows of it. I figured it was worth a try and it turned out not bad at all.
     
  14. Feb 8, 2015
    IRQVET

    IRQVET Bubbaification Exorcist

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    (Duplicate post by mistake)

    Mod's please delete.
     
    Last edited: Feb 8, 2015
  15. Feb 8, 2015
    IRQVET

    IRQVET Bubbaification Exorcist

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    Its 18'ish by 22'ish. I measured it earlier but I don't recall exactly. Outlet is on the bottom passenger side.
     
  16. Feb 9, 2015
    IRQVET

    IRQVET Bubbaification Exorcist

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    I got a quote today from a local radiator shop, $280 to repair my original radiator.
     
  17. Feb 9, 2015
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    What does "repair" include? Re-core, or just patching a leak? Hot tank? Rodding? Pressure test?

    Sounds high to patch a leak, IMHO. Others on this forum have found that quotes can vary a lot from shop to shop.
     
    Last edited: Feb 9, 2015
  18. Feb 9, 2015
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
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    Fixing/Replacing my radiator is next on my "To Do" list too. I'd like to know more about soldering it myself.
     
  19. Feb 9, 2015
    IRQVET

    IRQVET Bubbaification Exorcist

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    Hot tank, pressure test, new core, and repairing the fins from the holes put in it from the previous owners fan add on.
     
  20. Feb 9, 2015
    45es

    45es Active Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

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