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Cowl Reinforcements.

Discussion in 'Intermediate CJ-5/6/7/8' started by Allan, Dec 27, 2020.

  1. Dec 27, 2020
    Allan

    Allan 74 Renegade

    Olympia
    Joined:
    Jan 21, 2019
    Messages:
    271
    Classic enterprises sell a long (complete) version or a short version of a cowl support. I bought the long ones for $20.00 less than the short version. He says he sells more short ones than the long ones because no one wants to remove the full length support, usually just cut the foot off and replace from there, at least I will have the choice if I choose to remove the whole support. After removing the bottom 6” of support I notice a little more rust behind the support than I want to ignore, on the backside of the front 1/4 near where the Jeep logo is, that stuff hides everywhere on these Jeep’s. My question here is has anyone had the pleasure of locating every single one of these spot welds and cutting them out to remove the whole thing or did you just replace the bottom foot? If so what was your experience, I envision it being a total PITA, mine weren’t too bad to begin with but while I’m in here. I have an excellent spot weld cutter, regardless I’m still concerned that it may tear up the quarters getting them out.
     
  2. Dec 27, 2020
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
    Joined:
    Nov 22, 2003
    Messages:
    8,124
    Like this?

    [​IMG]

    It is a PITA. The spots themselves aren't so bad once you've found all of them but the way the door opening sheet metal bends around requires a can opener to get things separated. :(

    Yes it will make the sides wavy after you've pried it all apart & welded it back in.

    You're in for bonus fun- you'll need to disassemble the cowl at the top corner because the vertical support ties into the horizontal reinforcement.

    [​IMG]



    And remember- for all your plug weld masking needs always use Genuine Monkey Brand (TM) pre-gummed stickers- The Quicker Sticker That Saves Your Licker!

    [​IMG]
     
    Twin2 and Fireball like this.
  3. Dec 27, 2020
    Allan

    Allan 74 Renegade

    Olympia
    Joined:
    Jan 21, 2019
    Messages:
    271
    Thank you for your advice, this forum is priceless, that was some work, I don’t think most folks realize the work that goes into making these old things whole again. Good job on yours.
     
  4. Dec 28, 2020
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
    Joined:
    Nov 22, 2003
    Messages:
    8,124
    Thanks, I couldn't have done it without Genuine Monkey Brand (TM) pre-gummed stickers- The Quicker Sticker That Saves Your Licker! :)
     
  5. Dec 28, 2020
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
    Joined:
    Aug 3, 2003
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    :rofl::rofl::rofl:
     
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