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Dana 18 twin stick conversion AGAIN!

Discussion in 'Early CJ5 and CJ6 Tech' started by noahlon, Jun 13, 2011.

  1. Jun 13, 2011
    noahlon

    noahlon Old Fart

    Pine Ridge, AR
    Joined:
    Dec 22, 2010
    Messages:
    206
    Just ordered the Dana 18 dual stick kit TC05 from Paul at http://www.r-p4wd.com/
    On removing the transfer case and installing the kit, my first question is about the wire around the transmission output shaft. I read it somewhere, but can't seem to find it again. My next is about the "pill" in the transfer case. Is it inside the case, or connected to the shifters?
    I tore one down on my old jeep pick-up, but that was 40 years ago, and I forgot!!
    :JEEP:
     
  2. Jun 13, 2011
    Twin2

    Twin2 not him 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Virginia Beach, VA
    Joined:
    Apr 28, 2011
    Messages:
    5,444
    you will need fsm .it will tell you how to tear down front output housing - the pill you are talking about is in a bored hole in between shifter fork shafts . one shaft has to be removed to drop it out
     
  3. Jun 13, 2011
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
    Joined:
    Sep 23, 2002
    Messages:
    12,541
    The wire on the output of the transmission is to keep the output shaft from sliding back and allowing the pilot bearings between the input and output from falling into the transmission. The transfer case must come apart to removematmleast one shift rail to remove the interlock which is between the shift rails.
     
  4. Jun 14, 2011
    sailorjeeper

    sailorjeeper What... me worry?

    Spiro, OK
    Joined:
    Oct 6, 2010
    Messages:
    29
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