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Body welding question.

Discussion in 'Early CJ5 and CJ6 Tech' started by Dugger, May 11, 2006.

  1. May 11, 2006
    Dugger

    Dugger 1966 Tux. Park

    Texas
    Joined:
    Mar 19, 2006
    Messages:
    14
    I did some searching here concerning welding up holes in the body. Several post mention using a peice of brass or some other kind of metal behind the weld. What would this do, I guess help hold the weld up until it set's ? My 66 has lots of holes under the doors as expected for a deer lease jeep and I have lots of welding to do. I do weld but am not an expert so any help would be great. I love this site, need to post pics of my rust bucket. Thanks again, Doug
     
  2. May 11, 2006
    MOP

    MOP Active Member

    Pullman, WA
    Joined:
    Sep 25, 2003
    Messages:
    1,131
    Prevents too much heat from building up and warping the sheet metal.
     
  3. May 11, 2006
    DanStew

    DanStew Preowned Merkin salesman Staff Member

    Lexington, South...
    Joined:
    Sep 22, 2002
    Messages:
    4,585
    I use a piec of copper strap to put behind the holes. But i have had good results with just slowly tac welding around the hole to close it up. This really works with say 1/4 inch holes, anything bigger should have a piece of metal welded in the hole.
     
  4. May 11, 2006
    Mojave

    Mojave Member

    California High...
    Joined:
    Jul 1, 2005
    Messages:
    134
    The idea is that the lump of brass (I use a square head brass hammer) acts as a heat sink, so the heat stays concentrated right where you want it (as MOP says), and also, brass won't stick to your weld.
     
  5. May 11, 2006
    Dybgpn

    Dybgpn New Member

    Las Vegas
    Joined:
    Aug 26, 2005
    Messages:
    35
    well I just spent 4 months welding up holes on my 49' never welded before so any hole was almost impossible for me to weld without a 1/4" think 2"x4" flat stock piece of copper..worked great since the metal is so thin keeps you from burning through even with the welder on the lowest possible setting.. this technique worked for holes up to about 3/8" or 1/2" if you want to use a LOT of feed. the larger holes however still warped due to the heat even when using the copper.
     
  6. May 11, 2006
    Dugger

    Dugger 1966 Tux. Park

    Texas
    Joined:
    Mar 19, 2006
    Messages:
    14
    Mojave, I haven't bought a brass hammer in some time, are the expensive and is there an alternative to buying a hammer or would somelse work. And thanks to all the rest of you who responded.
     
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