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Freakin' Bolts

Discussion in 'Early CJ5 and CJ6 Tech' started by Don X, Jun 1, 2021.

  1. Jul 1, 2021
    Don X

    Don X The Prodigal Moderator Staff Member 2023 Sponsor

    San Diego,...
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    The other side is different because the throttle linkage uses it. I was also hoping to find out the size before I go out there for the weekend. It's easier for me to source here.
     
  2. Jul 1, 2021
    Lockman

    Lockman OK.....Now I Get It . 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Silver Hill,...
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    Yes Sir......But it will give you the diameter & thread pitch. For the length you could just measure . Would a 1953 TSM list bolts & nut sizes ?
     
  3. Jul 2, 2021
    jeepdaddy2000

    jeepdaddy2000 Active Member

    Eagle Point oregon
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    I would also recommend removing the fender for easier access.

    Welding a washer/nut is my preferred way to remove stubborn broken bolts/studs. It helps expand the broken section with heat, then shrinks slightly when cooled, helping loosen it. Unfortunately yours is broken off flush, which adds to the difficulty getting a good bead.
     
  4. Jul 2, 2021
    Don X

    Don X The Prodigal Moderator Staff Member 2023 Sponsor

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    Loosening it will not be a problem. It snapped when I over torqued it while tightening the bolt.
     
  5. Jul 2, 2021
    garage gnome

    garage gnome ECJ5 welder

    Western MA
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    I can't believe that bolt broke. Usually the valve cover bends quite a bit before bolt failure. Maybe it was previously stressed?
     
  6. Jul 2, 2021
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    Looks to me like the bolt ran out of threads and broke because of that.
     
    Lockman likes this.
  7. Jul 4, 2021
    Keys5a

    Keys5a Sponsor

    Florida Keys
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    The original bolt has a shoulder on it to keep you from collapsing the tappet cover by over-tightening. Likely, the bolt bottomed out to the shoulder, then broke when over-tightened.
    If you can't find a shoulder bolt (like a lawn mower wheel uses), you could use a short piece of pipe as a sleeve to serve the same purpose.
    -Donny
     
  8. Jul 11, 2021
    NCRenII

    NCRenII yellow fever

    Far Nor Cal
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    If you have not started, arc weld will not stick to cast Iron as mentioned above. Common method on exhaust manifold bolts that break is to weld a flat washer to the broken stub/bolt making sure o.d. is great enough to weld a nut to the washer. Nice thing you have lots of room try a thick fender washer and go up to a 5/8 or 3/4 nut weld all around. The welding process may allow the bolt to be easily backed out using an impact set a very low pressure, or even a battery powered impact with short bursts.
    For penetrating oil try kroil.
     
  9. Jul 12, 2021
    Rick Whitson

    Rick Whitson Detroit Area 2024 Sponsor 2022 Sponsor

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    I would try and find a left hand drill to drill it out with. I have a set of them and have had good success with the drill catching the broken bolt and spinning it out while drilling. If you want I will send you one of mine, let me know. Good Luck Don.
     
    Glenn likes this.
  10. Jul 12, 2021
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    Definitely worth a try. If it's not bottomed out the threaded portion shouldn't be tight.
     
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