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1957/12v/m38a1 Tub/ Custom Wiring Help

Discussion in 'Early CJ5 and CJ6 Tech' started by Jason Crowley, Dec 1, 2020.

  1. Dec 1, 2020
    Jason Crowley

    Jason Crowley New Member

    Pittsburgh
    Joined:
    Apr 29, 2019
    Messages:
    4
    hi,
    like title says, I have a 1957 frame/engine, f134 (from the serial number tag) but then it's topped with a m38a1 tub. Not a scrap of original wiring on this thing.
    I've spent the last year or so getting it running, so I know MOST of the wiring works ( lights, turn signals, horn, ignition)
    however, I cannot get the battery to charge. Still has the Generator and voltage regulator.
    I can get pics if that helps, but basically, it has the 3 wires running from generator to volt reg, then has ONE wire (batt) running from volt reg into the cab. it's not plugged in anywhere though.

    I've seen lots of diagram pics and they all show wiring for the cj5 cluster. Mine has all individual guages. My oil pressure is mechanical and the temp gauge is not the electrical kind.

    I do NOT have the circuit breaker on the back of my light switch. There is a Ammeter but it's not connected.

    I'm not looking for dash lights right now, I don't even care if the Ammeter is hooked up. I put my battery on a tender to keep it charged.

    The diagrams I've seen that most relate to my set up have another small wire running from the volt reg to the started solenoid. Mine doesn't have that wire. if I run another short wire from the volt reg to the starter solenoid, would that complete the wiring set up and start charging the battery? I know I have to get it up around 2k RPMS for the generator to start charging.

    any ideas?

    thanks
     
  2. Dec 1, 2020
    Mr Vaughan

    Mr Vaughan

    generator problem?
     
  3. Dec 1, 2020
    Jason Crowley

    Jason Crowley New Member

    Pittsburgh
    Joined:
    Apr 29, 2019
    Messages:
    4
    @Tyler, I don't think so. I think it's not wired in correctly. I'm not sure though, that's why I'm asking :)
     
  4. Dec 1, 2020
    Mr Vaughan

    Mr Vaughan

    me nuther, im kinda just guessing
     
  5. Dec 1, 2020
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
    Joined:
    Nov 22, 2003
    Messages:
    8,124
    This is the simplified diagram-

    [​IMG]

    If you want the ammeter it would go in the line to the breaker, for an idiot light you would wire it from your ignition switch run terminal to the regulator "A" terminal.

    Don't skip on the breaker or at least put a 30A fuse in there (& carry a lot of spare 30A fuses).
     
    Rick Whitson and 47v6 like this.
  6. Dec 1, 2020
    boopiejones

    boopiejones I can’t drive 55

    California east bay
    Joined:
    Mar 16, 2020
    Messages:
    547
    I had an alternator with external regulator in mine and it gave me fits. Eventually went to a one wire alternator and all was well.

    Not sure if any of the diagrams here may be helpful to get your generator wired correctly. If you’re not running an ammeter, it looks like the 4th regulator wire would go straight to the battery, but don’t quote me on that: Wiring Schematics
     
  7. Dec 1, 2020
    Mike C

    Mike C Member

    Austin, TX
    Joined:
    Feb 19, 2007
    Messages:
    743
    I started over on my A1 with an EZ wire harness. Well worth it IMO. Not a fan of the one wire alternators, I used a 10SI in the 3 wire format.
     
    Jonbbrew likes this.
  8. Dec 1, 2020
    Jonbbrew

    Jonbbrew Member

    Paso Robles, CA
    Joined:
    Mar 14, 2015
    Messages:
    739
    x2 on 10SI
     
  9. Dec 2, 2020
    Jason Crowley

    Jason Crowley New Member

    Pittsburgh
    Joined:
    Apr 29, 2019
    Messages:
    4
    thanks guys, all good info. hopefully when it's not 28 degrees outside and in my pole barn I'll go out and triple check my current wiring and compare to the diagrams provided.
    I'll keep in mind the 10si upgrade for the future. I have PA antique plates on it and I don't really plan on driving it much. I don't even have wipers installed yet :(
     
  10. Dec 2, 2020
    Mr Vaughan

    Mr Vaughan

    my wiper motor isnt hooked up, and no blade. not even a way to use it (theres only one)
     
  11. Dec 2, 2020
    Monza

    Monza New Member

    Canaderp
    Joined:
    Jun 26, 2019
    Messages:
    25
    I was just fighting this fight the last couple of days on my 12V generator/F134.

    For me, I ended up starting at the basics and confirming the generator itself was good.

    I disconnected all the wires to the generator, jumped the ground screw to the small diameter terminal (in my case it was a 3/8 bolt) (Field/F).

    I then ran a temporary wire from the negative battery terminal to the same ground terminal on the generator.

    To ensure proper polarization, I touched the positive battery terminal to the large diameter terminal on the generator (7/16 bolt) (Armature/A)

    Started up the engine, tossed a volt meter from the negative battery terminal (you could also take it from either the F or Ground lug on the generator) and the positive lead to the A Terminal on the generator. At idle I was seeing 3 to 4 volts. Bumped the throttle a bit (I believe at around 1000 RPM the generator should be generating about battery voltage) until the voltage climbed. At a fast idle it was holding 13ish volts, I don't know what the RPM was scientifically, but by ear I would call it a 1000 rpms.

    The wiring from the generator is pretty straight forward, the Field Terminal (small diameter) goes to the F terminal on the control box, the Armature Terminal (large diameter) goes to the A terminal and I ran a ground between the control box and the generator.

    For some reason my Control box is controlling the generator to 12 volts, but my Cut Out Relay isn't cutting in. I've ordered a new Voltage Control box.

    Now for the disclaimers, this worked for me, I'm 99% certain my generator is a 'A' type circuit (the name plate is long missing and my generator looks nothing like the 'stock' prestolite listed as the correct generator for the F134), jumping the ground wire to the field can cause the end of the world, or possibly burn up the generator.
     
    47v6 likes this.
  12. Mar 18, 2021
    Jason Crowley

    Jason Crowley New Member

    Pittsburgh
    Joined:
    Apr 29, 2019
    Messages:
    4



    Thanks everyone for the assist. I used the diagram above and my battery is charging!!! i don't have the ammeter in place yet. I might add it later after i drive the jeep around a little and enjoy it now that the weather is nice.
     
    47v6 likes this.
  13. Mar 18, 2021
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
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    Aug 3, 2003
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    Don't need 'em with the windshield folded down. :D
     
  14. Mar 18, 2021
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
    Joined:
    Aug 10, 2003
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    23,596
    Modern wiring would skip the ammeter and instead install a voltmeter. Not as dramatic as the ammeter movement, but arguably tells you as much. The wiring is significantly safer and requires a lot less and smaller wire.

    Won't pass safety inspection here without wipers.
     
  15. Mar 18, 2021
    Jonbbrew

    Jonbbrew Member

    Paso Robles, CA
    Joined:
    Mar 14, 2015
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    739
    Amen X2!
     
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