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Flywheel Resurfacing

Discussion in 'Early CJ5 and CJ6 Tech' started by TIMBERWOLF427, Mar 28, 2005.

  1. Mar 28, 2005
    TIMBERWOLF427

    TIMBERWOLF427 Member

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    During a clutch replacement is it manditory to resurface the flywheel if it looks OK? Thanks Don
     
  2. Mar 28, 2005
    michigan_pinstripes

    michigan_pinstripes I'm not lost, I'm wandering

    Clarkston MI...
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    I just did mine tonight as a matter of fact. Brake Kleen :D
     
  3. Mar 28, 2005
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    It's not mandatory but certainly a good idea. If you don't it could chatter or tend to grab/not be smooth. What does yours look like? Do you see any bluish spots on it?
     
  4. Mar 29, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    A pro mechanic would always surface because he wouldn't want any comebacks. A shadetree may be able to let it slip (pun). What could happen? The clutch could slip/grab or chatter, at least until the disk mates to the uneven flywheel. The disk might not last as long as if the flywheel were surfaced.

    If you don't surface, the worst that can happen is you'll have to take it apart again, surface the flywheel, and replace the disk.
     
  5. Mar 29, 2005
    Spicolli

    Spicolli jeep geek

    So. Cal.
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    its cheap to have done! if in dought do it. its worth the peace of mind.
     
  6. Mar 29, 2005
    maxx

    maxx Banned

    Menlo Park, Ca
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    Apr 22, 2003
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    The face of the flywheel will tell you the answer. Does it have grooves?, is it blue with spider cracks? If a burnt out clutch has been use long after in is toast its cheap insurance for your investment of a new pp and clutch disc, and t/o bearing etc.
    Why go to the trouble of pulling the trans and t-case to save a few bucks on something that will fail before it would have if it were done as if you had to guarentee your long hours of labor? My two cents anyway.
     
  7. Mar 29, 2005
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    Resurface the flywheel, unless of course you really enjoy pulling the tranny and transfercase. :) I always figured it was cheap insurance, and didn't add that much to the cost of the job, especially compared to the amount of time it would take to do the job twice.
     
  8. Mar 29, 2005
    TIMBERWOLF427

    TIMBERWOLF427 Member

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    Thanks guys. What is the best way to keep the engine from spinning when you tighten the crankshaft and pressure plate bolts?
     
  9. Mar 29, 2005
    jhuey

    jhuey Michigan Jeeper!

    Indian River...
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    A flywheel wrench, might be able to rent one. Or put a bolt in the bell housing block hole slip a large screw driver into the flywheel starter ring and tighten to bind the screwdriver between the bolt and flywheel (thats kind of what a flywheel wrench does). Or put a wrench on the other end and it will hold the crank (vibration dampener bolt).
     
  10. Mar 29, 2005
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    You can get them snug by holding the flywheel with a gloved hand. To tighten them good if you hold the wrench on the nut/bolt so you are pushing towards the center of the flywheel it won't try to turn. In other words start with the wrench parallel with the outside of the flywheel and then you're pushing towards the center and you can again hold it with a gloved hand. Make sense? Try it, you'll see what I'm getting at. ;)
     
  11. Mar 29, 2005
    michigan_pinstripes

    michigan_pinstripes I'm not lost, I'm wandering

    Clarkston MI...
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    Now you guys have me thinking. My flywheel looks great but maybe I should have it cut it anyways. Can a local parts store that turns rotors do it or do I need to seek a full machine shop?
     
  12. Mar 29, 2005
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    Parts store usually send them out, unless they are a really big shop. In fact, most parts stores in my area don't even cut drums and rotors anymore because of the environmental issues and low profit. They'd rather sell new stuff!

    The machine shop route will prolly be sheeper...
     
  13. Mar 29, 2005
    69utjeeper

    69utjeeper Member

    layton, Utah
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    I would re-suface as well, like the guys are saying Cheap Insurance, I would also replace the pilot bushing and throw out bearing, not expensive and easy to replace when you are in it that far, Just my .02
     
  14. Mar 29, 2005
    JZ

    JZ Member

    Huntsville...
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    Jul 27, 2004
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    140
    My experience with resurfacing was not so good. The job looked real good until I ran up the engine and lost about 1/4 inch chunk from under the ring gear. Lost the $53 resurfacing cost and the cost of a new flywheel. Costly lesson.
     
  15. Mar 29, 2005
    Hill

    Hill Member

    Colorado
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    Mar 7, 2004
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    Loop a hunk of heavy wire from a clutch bolt to a bolt in one of the bell housing holes. Then toque it to specs (usually really tight). I have heard of folks hiting a flywheel with a D/A sander in a pinch....

    -Hill
     
  16. Mar 29, 2005
    AKCJ

    AKCJ Active Member

    Fairbanks, Alaska
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    Normally I would recommend resurfacing if you've got it apart, however, I did not get the flywheel resurfaced when I had the tranny out. It looked to be in fine shape and I suspect didn't have many miles on it. Worked out OK for me.
    I did change the pilot bushing but from the looks of the whole thing I could have reused the old one.
    YMMV
     
  17. Mar 29, 2005
    michigan_pinstripes

    michigan_pinstripes I'm not lost, I'm wandering

    Clarkston MI...
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    I did get a new pilot bushing for the flywheel. My old one was hogged out really bad. that is why my trans ground up a gear.
     
  18. Mar 29, 2005
    Hippo393

    Hippo393 Jeepless

    Charlotte, NC
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    Cost me $60 for the resurfacing. Not cheap, IMO. In hindsight I'd have found a way to either do it myself or leave it.
     
  19. Mar 29, 2005
    Spicolli

    Spicolli jeep geek

    So. Cal.
    Joined:
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    At most the machine shop around town in SoCal. i was quoted $17.00 to $40.00 for resurfacing. The one in my town did it for free for me when i hade my flywheel balanced..
     
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