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No spark during cranking

Discussion in 'Early CJ5 and CJ6 Tech' started by Brush Jeeper, Mar 4, 2014.

  1. Brush Jeeper

    Brush Jeeper Member

    Hi everyone. It has been quite some time since I was last on this board. In the past, the people on this site gave me invaluable information. I thank you again for that help. I’ve got another problem. I am not getting any spark when I crank the engine. When I release the key, I get 1 maybe 2 sparks at the plug.

    Here’s some background:
    a. It’s a 1953 m38a1; F134 converted to 12 volts; gm 105 amp alternator with 3 wire installation.
    b. It sits a lot. It is located 200 miles away on a farm in East Texas. Before this weekend, it had not been cranked for at least 8 months.
    c. The battery is probably 4 years old. It is one of those half storage-half starting batteries from Academy. When leaving the farm, I usually disconnect the battery and hook up a small solar charger/maintainer to it. Last year, I experienced some battery corrosion which ate up the clamps to the solar charger so I quit using the solar charger.
    d. When I arrived at the farm last weekend. I discovered that I had not disconnected the battery on the previous visit (8 months earlier). There was a large amount of terminal corrosion. (Also, the solar charger had not been connected.) I cleaned up the terminals. Expecting the battery to be dead, I hooked up a wall charger. When I checked on it 1 or 2 hours later, the charger’s meter indicated that the battery was fully charged. At least that is what I thought but I am not sure I interpreted the meter correctly.
    e. I poured a little fresh gas in the carb and added some fresh gas to the tank. Made several attempts to start and the battery showed signs of weakening. I did not want to kill the battery so I pulled it behind a tractor. She would start but not stay running -- sputtered a lot. The next morning, I drained the tank, filled with fresh gas and it started right up. However, she did not hit a lick during cranking. She fired just as I stopped cranking the engine.

    The kids drove it around much of the day. The next morning, I pulled the number one spark plug wire, inserted a small wire and held it close to the jeep body. I got no spark during cranking but got a spark as the starter disengaged.

    1. Thought it might be a short in the wire from the ignition switch to the ballast resistor (and then going to the +post on the coil). Replace wire, same result.
    2. Thought it might be bad ignition switch. The coil wire and idiot light are connected to the same post on the ignition switch. The idiot light comes on and stays on slightly during cranking so my thought is that the switch is good.
    3. Maybe the battery is just too weak to push a current to the spark plug at the same time it is turning the starter? However, the battery turns over the engine fairly vigorously. I had to leave and did not have time to give it a good 10 hour charge. Battery water was a little low but the plates were all covered.

    What do you guys think? All ideas are welcomed, encouraged and appreciated.
    Thanks
    Al
     
  2. PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    "3. Maybe the battery is just too weak to push a current to the spark plug at the same time it is turning the starter? "

    You describe getting a couple of sparks when you release the key? That is a classic 'old car' symptom of inadequate voltage to the plugs when cranking.

    I would check all power connections, including battery ground to frame/engine, etc. Also check points gap, plug gaps. Clean and dry the coil top, distributor cap, and HT wires, plug porcelain, etc.





    '
     
  3. Mike S

    Mike S Sponsor

    Does your starter solenoid have a ballast resistor bypass wire???

    If so, I suspect it may be the gremlin here.
     
  4. Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member


    :iagree:

    Two examples of spark only when cranking stops- try bypassing the the resister to apply full bettery voltage while cranking ( it's safe to run it like that for a bit) to see if it will start. If it does then check (assuming it was ever installed0 the "bypass" wire from the the solinoid ignition terminal to the coil + terminal.

    H.
     
  5. Brush Jeeper

    Brush Jeeper Member

    Thanks for the replies! I forgot about the ballast resistor bypass. The jeep is not here so I can't go out and look at it. How is the bypass normally hooked up? From the starter solenoid to + post on the coil? Heck, I don't remember.
     
  6. Mike S

    Mike S Sponsor

    Yes, or to the coil side of the ballast resistor. Electrically identical, but uses a different screw is all.
     
  7. Brush Jeeper

    Brush Jeeper Member

    The more I think about it, the more I believe that I did not wire a resistor bypass into the Jeep. I don't know for certain because the Jeep is not here. If I bypass the resistor and it fires during cranking, what does that tell me? Currently, there is no spark during cranking but it runs fine after it starts so does that mean there is nothing wrong with the resistor?

    I'll bring another battery with me on the next trip. That should be next week. The distributor cap, points, condenser and spark plug wires are relatively new. I'll check them out and wipe off any filth on them. What are the HT wires? I'll also add some washers to the bolts on the battery. Maybe this will improve the connection. I'll check that frame ground connection also.
     
  8. PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    HT = High Tension = high voltage = Plug wires, and coil to distributor wire
     
  9. GeoffreyL

    GeoffreyL Well-Known Member

    a good way to check spark at the plug is with a harbor freight inline spark checker, they're only a couple dollars and plug inbetween the plug and plug wire and has a little red light in it, makes it easy to watch spark while starting and running.
     
  10. Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    [​IMG]

    The small red line shown from the "I" terminal on the solenoid to the "+" terminal on the coil is probably the problem. If the solenoid has an internal problem making this connection then you will have the symptom you are describing. HTH.
     
  11. w3srl

    w3srl All-around swell dude Staff Member

    What Walt said. :iagree:

    There are usually two power sources to the coil; one delivers a full 12v to the coil when cranking for easier starts. The second goes through the ballast resistor to deliver~9v to the coil when the ignition is in the run position (not cranking) so you don't burn up the points.

    From your description the ballast resistor is good, you have spark in the run position, just not while cranking.


    Sent from my iPad using Tapatalk
     
  12. nickmil

    nickmil In mothballs.

    I agree with Walt and w3srl

    Classic symptoms of a ballast resistor bypass issue.


    Sent from my iPhone