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New Pulley Too Short

Discussion in 'Early CJ5 and CJ6 Tech' started by Pinscher62, Mar 13, 2012.

  1. Mar 13, 2012
    Pinscher62

    Pinscher62 New Member

    Phoenix Az
    Joined:
    Oct 30, 2011
    Messages:
    31
    Hi All,
    I had a problem with my F-134 leaking at the front engine seal and determined that the pulley had some grooves in it allowing oil to seap past the front seal. I ordered a new pulley and seal but the new pullet is slightly different. The spud on the pulley that rides on the seal is shorter than my original. If I tighten the new pulley on the crank, the pulley will jamb against the timming gear cover.

    Is it acceptable to put a shim or two on the crank before the pulley to get the additional 1/4" I need so the pulley will not rub on the gear cover? If so, any suggestions on what to use as a shim? I need a washer with a big hole but most dont come with a big enough hole.

    Thanks,
    Mike
     
  2. Mar 13, 2012
    cj6/442

    cj6/442 Sponsor

    Fallbrook, Calif
    Joined:
    Feb 6, 2008
    Messages:
    2,734
    what about sliceing a tube/pipe ,,,,,, as long as it was cut square and thick enough not to squish .the front pulley is really torqued on there I belive .
     
  3. Mar 13, 2012
    duffer

    duffer Rodent Power

    Bozeman, MT
    Joined:
    Sep 17, 2009
    Messages:
    4,529
    Why not just put a speedy sleeve on the old pulley? Much cheaper solution and works.

    You can probably shim your new pulley but you may need a custom shim. Realize that this will miss-align the V-belt on the water pump and generator by the thickness of any shim installed.
     
  4. Mar 13, 2012
    Pinscher62

    Pinscher62 New Member

    Phoenix Az
    Joined:
    Oct 30, 2011
    Messages:
    31
    Where do I find this speedy sleeve. Never heard of one.

    Also, a shim on this problem would actually better align the pulley as it is the spud (if this makes sense) that is too short causing the pulley to bolt too far onto the crank.
     
  5. Mar 13, 2012
    lynn

    lynn Time machine / Early CJ5 HR Rep Staff Member

    Huntingdon PA
    Joined:
    Sep 20, 2002
    Messages:
    3,437
  6. Mar 13, 2012
    duffer

    duffer Rodent Power

    Bozeman, MT
    Joined:
    Sep 17, 2009
    Messages:
    4,529
    Just about all the major seal manufacturers have the sleeves-CR, NAPA, National, etc. Take your old pulley to a real parts house and they will likely have what you need or can get one quickly. Just give the old pulley seal surface a light coat of preferably black RTV and press it on.
     
  7. Mar 13, 2012
    Pinscher62

    Pinscher62 New Member

    Phoenix Az
    Joined:
    Oct 30, 2011
    Messages:
    31
    Found a speedy sleeve at Napa for $55 bucks (ouch). Those little bugers are pricey. Hope it works.

    Thanks for the advice,
    Learned something new again.
     
  8. Mar 13, 2012
    Twin2

    Twin2 not him 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Virginia Beach, VA
    Joined:
    Apr 28, 2011
    Messages:
    5,425
    fill the grove with epoxy before installing sleeve . we use them at work all the time . A piece of PVC pipe make a great driver tool
     
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