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Dauntless V6 Mini Starter

Discussion in 'Early CJ5 and CJ6 Tech' started by Norcal69, Sep 11, 2021.

  1. Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Nice :)

    You might want to consider fabbing a dust/mud shield to fill in around the bellhousing opening.
     
  2. Norcal69

    Norcal69 Out of the box thinker 2024 Sponsor 2023 Sponsor 2022 Sponsor

    This starter works with the Dauntless 160 tooth flywheel.
     
  3. Norcal69

    Norcal69 Out of the box thinker 2024 Sponsor 2023 Sponsor 2022 Sponsor

    I'm glad it worked out well for you too!
     
    tomasinator likes this.
  4. Robert Demings

    Robert Demings New Member

    Seeing this thread for the first time and I'm wondering if it would solve my issue with Delco starters on my 69 dauntless. I do have a draw down issue to handle as well, maybe to both at the same time..
     
  5. Bearskin10

    Bearskin10 New Member 2023 Sponsor 2022 Sponsor

    I finally pull the trigger I got the Powermaster 9202, love the sound it makes doesn't sound as clunky as the old starter and yes starts much easier.... Anyways thank you Norcal for this info and all the other info you put out for us on this site.....
     
    Last edited: Jul 16, 2022
  6. Need a new starter on my 66’ is the tooth count the same? Summits got them in stock. Gonna go pick it up before they close.
     
    Fireball likes this.
  7. Norcal69

    Norcal69 Out of the box thinker 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Yep
     
    Brian Carothers likes this.
  8. Bearskin10

    Bearskin10 New Member 2023 Sponsor 2022 Sponsor

    Wish I had a Summits close enough for me to be able to walk in.....
     
    fhoehle and Tom_Hartz like this.
  9. Tom_Hartz

    Tom_Hartz Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Same.
     
  10. nickmil

    nickmil In mothballs.

    I have a 225 flywheel and a 252 flex plate sitting here and both are 160 teeth.
     
  11. Rich M.

    Rich M. Shoe salesman 2024 Sponsor 2023 Sponsor 2022 Sponsor

    So sitting here with the 9202 in my cart with Summit. Perplexed by the 153/160 tooth thing. I know the dauntless is 160 tooth. Is it irrelevant due to flywheel diameter or something? Seems it works for everyone though.
     
    Norcal69 likes this.
  12. Rozcoking23

    Rozcoking23 RUN & GET BIT! 2024 Sponsor

    9202 sitting on the bench, installing tomorrow.

    IMG_2356.jpg ll
     
    Tom_Hartz, fhoehle and Fireball like this.
  13. jeepdaddy2000

    jeepdaddy2000 Active Member

    The stock starter had both an ignition bypass and a solenoid stud.
    Something to remember, if you have a bad or wrong one, the stock solenoid is replaceable. 2 mounting screws and a 1/4 twist and it is off.

    I'm a big advocate of a Ford solenoid on the fender in lieu of the stock GM starter wiring which eliminates all the wiring going to the starter other than the main cable.
     
    Tom_Hartz and vtxtasy like this.
  14. Norcal69

    Norcal69 Out of the box thinker 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Correct.
    I’ve had zero issues to date with this setup.
     
    Rozcoking23 and Rich M. like this.
  15. Fireball

    Fireball Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Mine is still going strong a couple years in.
     
    Norcal69, Rozcoking23 and Rich M. like this.
  16. duffer

    duffer Rodent Power

    I don't think there are any longevity issues with at least the quality mini starters. I installed one probably in the late 90's, when they just hit the market, on the 381 sbc in my 3B. It's still on that engine but as of last year, that engine is now taking up space on the garage floor. That was a McLeod unit. I bought another for the current sbc. As to the 153/160 or in the case of 153/158 tooth sbc flywheels, most of those mini starters will have two sets of bolt holes to move the starter towards or away from center to accommodate the different diameter flywheels. Usually no shims are required, the key word being usually. I had a CSI version that definitely needed some shims. As a side perk, a lot of those minis are clockable.
     
    Fireball likes this.
  17. vtxtasy

    vtxtasy oldbee 2024 Sponsor 2023 Sponsor

    I agree. The only time the wire is hot is when the solenoid is energized.
     
  18. alpina72

    alpina72 Member

    I put one of those in a 60/70ish Winnebago a couple years back.
    Big block Chrysler, had to clock the solenoid 45 degrees and kill the warranty but it fired that big old Chrysler no problem.
    And was a whole lot easier to stuff into place than the original was to fenagle out.
     
    Norcal69 likes this.
  19. Bondo

    Bondo Master General Re-Engineer,...

    Ayuh,..... That extra tiny stud is to feed battery voltage to the points, when starting,.....

    After it starts, the points are fed lower voltage by the ignition circuit,.....

    If ya got electronic ignition, it's unneeded,....
     
  20. vtxtasy

    vtxtasy oldbee 2024 Sponsor 2023 Sponsor

    Start contact is integrated in the remote solenoid. The starter needs only one large wire that is only energized when the solenoid is closed.