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1956 CJ5 Willys master cylinder question

Discussion in 'Early CJ5 and CJ6 Tech' started by Hawk5274, Sep 25, 2011.

  1. Hawk5274

    Hawk5274 Member

    Has anyone rebuilt the old master cylinder on these old Willys? The rebuild kit is pretty cheap $20 dollars versus $85 dollars for a new cylinder. Question: can you rebuild with the Master cylinder in place or is it better to take out then repair? Looks like only two bolts hold it in and the line connecters to the front and back brakes. My system is all original but leaking on the back seal under the rubber cup/ cover. Rebuilding through the access hole looks possible but kinda close quarters. What do you guys think?
     
  2. jackfunkhouser

    jackfunkhouser New Member

    Typically brake cylinders leak because of corrosion. Which means they need to be honed. The master cylinder needs to be removed to inspect the cylinder and to rinse the surfaces after honing.
     
  3. PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Ditto. Take it out. You need totally clean conditions.
     
  4. nickmil

    nickmil In mothballs.

    Yup, what they said. No way you're gonna get all the debris out of the cylinder with it in place and the lines/fittings hooked up. In fact, all you'd do is flush anything in there right into your wheel cylinders and most likely damage them.
     
  5. 1960willyscj5

    1960willyscj5 Well-Known Member

    I just went ahead and replaced the old one with a new one. Bench bled it and installed it. Minimal bleeding of the rest of the system that way.
     
  6. jasonjp62

    jasonjp62 Member

    I just bought a new one. to me it was well worth it
     
  7. Rondog

    Rondog just hangin' out

    I vote for replacing also. Brakes ain't a place to cut corners on to save a buck.
     
  8. Hawk5274

    Hawk5274 Member

    Thanks,
    I will replace with new one then I know it will be right. I will also tear apart the old and tell you what it was that was causing the leak.
    Al
     
  9. 1960willyscj5

    1960willyscj5 Well-Known Member

    being over 50 years old has a lot to do with it.