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Freakin' Bolts

Discussion in 'Early CJ5 and CJ6 Tech' started by Don X, Jun 1, 2021.

  1. Don X

    Don X The Prodigal Moderator Staff Member 2023 Sponsor

    The other side is different because the throttle linkage uses it. I was also hoping to find out the size before I go out there for the weekend. It's easier for me to source here.
     
  2. Lockman

    Lockman OK.....Now I Get It . 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Yes Sir......But it will give you the diameter & thread pitch. For the length you could just measure . Would a 1953 TSM list bolts & nut sizes ?
     
  3. jeepdaddy2000

    jeepdaddy2000 Active Member

    I would also recommend removing the fender for easier access.

    Welding a washer/nut is my preferred way to remove stubborn broken bolts/studs. It helps expand the broken section with heat, then shrinks slightly when cooled, helping loosen it. Unfortunately yours is broken off flush, which adds to the difficulty getting a good bead.
     
  4. Don X

    Don X The Prodigal Moderator Staff Member 2023 Sponsor

    Loosening it will not be a problem. It snapped when I over torqued it while tightening the bolt.
     
  5. garage gnome

    garage gnome ECJ5 welder

    I can't believe that bolt broke. Usually the valve cover bends quite a bit before bolt failure. Maybe it was previously stressed?
     
  6. Glenn

    Glenn Kinda grumpy old man Staff Member

    Looks to me like the bolt ran out of threads and broke because of that.
     
    Lockman likes this.
  7. Keys5a

    Keys5a Sponsor

    The original bolt has a shoulder on it to keep you from collapsing the tappet cover by over-tightening. Likely, the bolt bottomed out to the shoulder, then broke when over-tightened.
    If you can't find a shoulder bolt (like a lawn mower wheel uses), you could use a short piece of pipe as a sleeve to serve the same purpose.
    -Donny
     
  8. NCRenII

    NCRenII yellow fever

    If you have not started, arc weld will not stick to cast Iron as mentioned above. Common method on exhaust manifold bolts that break is to weld a flat washer to the broken stub/bolt making sure o.d. is great enough to weld a nut to the washer. Nice thing you have lots of room try a thick fender washer and go up to a 5/8 or 3/4 nut weld all around. The welding process may allow the bolt to be easily backed out using an impact set a very low pressure, or even a battery powered impact with short bursts.
    For penetrating oil try kroil.
     
  9. Rick Whitson

    Rick Whitson Detroit Area 2024 Sponsor 2022 Sponsor

    I would try and find a left hand drill to drill it out with. I have a set of them and have had good success with the drill catching the broken bolt and spinning it out while drilling. If you want I will send you one of mine, let me know. Good Luck Don.
     
    Glenn likes this.
  10. Glenn

    Glenn Kinda grumpy old man Staff Member

    Definitely worth a try. If it's not bottomed out the threaded portion shouldn't be tight.