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under seat fuel tank

Discussion in 'Flat Fender Tech' started by 97XJ_95YJ, Dec 4, 2007.

  1. 97XJ_95YJ

    97XJ_95YJ I hate torx bolts

    I picked up some 2A seat frames to replace the bubba-fab seats and frames that were in my 2A when I bought it. The driver's side appears to be too "short" to properly fit over the fuel tank. The only thing I can figure is the fuel tank is not the original 2A tank. How much bigger are the other (3A, M38, 3B, ECJ5, etc.) under the seat fuel tanks?

    It also looks like I'll need to drill some new holes to mount the seat. I'm assuming the seat is supposed to be centered with the steering wheel, but that seems to leave a pretty big gap between the seat and the driver's "door". Can someone post some pics of the driver's seat in relation to the fuel tank and the steering wheel on their 2A? I just want to make sure I install mine in the correct location.
     
  2. jeepfreak81

    jeepfreak81 When in Doubt, Pedal out!

    I don't think this angle will help you, but I will get more at home tonight if these won't work (they are what is already in my photobucket). Unless modded the holes should be there for the seat frames.

    Are you sure you don't have a 3A tub? The 2A and 3A seat frame are different, the 3A having a longer drivers side leg IIRC.

    [​IMG]

    [​IMG]

    [​IMG]
     
    Last edited: Dec 4, 2007
  3. 97XJ_95YJ

    97XJ_95YJ I hate torx bolts

    That helps a little. I'm pretty sure it's a 2A tub because it has the bow top pockets on the side (well it has one of them, the place where the rear one was the panel has been replaced.) The two holes for the front legs seem to line up okay. However, the back leg doesn't touch the floor because the fuel tank is too high and the seat frames rests on top of the tank. There doesn't appear to be anything under the fuel tank. It's seems to be resting on the floor.
     
  4. jeepfreak81

    jeepfreak81 When in Doubt, Pedal out!

    There should be rubber strips under the tank.

    Can you lift out your tank? Or crawl underneath? There are 2 ports on the bottom of the tank that are supposed to fit through an egg shaped opening. One of mine is plugged with a pipe plug, the other has the fuel line coming out. Maybe those are sitting on the floor for some reason?

    There is only about an inch between the seat frame and the tank itself, but they shouldn't touch when they are mounted properly.

    The seat back should rest right against the fender, there is actually a little 'catch' on the front of the fender for it.
     
  5. jeepfreak81

    jeepfreak81 When in Doubt, Pedal out!

    More pictures:

    [​IMG]

    [​IMG]

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    [​IMG]

    [​IMG]

    [​IMG]

    Hope they help
     
  6. 97XJ_95YJ

    97XJ_95YJ I hate torx bolts

    Wow. Thanks for the great pictures. That helps a lot. I have the little "catch tab" on the fender for the back part of the frame to rest on, but because the seat frame is resting on top of the fuel tank, it doesn't allow the back part of the seat frame to drop down far enough for the rear seat leg to touch the floor or for the other rear side of the seat frame to touch the little catch tab on the fender wheelhouse. Basically if the fuel tank was 1" to 1.5" lower, everything would line up properly (I think).

    I'll have to check again to see if there is something under the tank that is not allowing the tank to drop down far enough. I'll check those ports on the bottom of the tank. Maybe something is under there and I don't know it. The PO said he removed the tank and cleaned it out and re-installed it. Maybe he didn't get the tank back in properly.
     
  7. 97XJ_95YJ

    97XJ_95YJ I hate torx bolts

    can someone measure this distance for me?

    [​IMG]
     
  8. jeepfreak81

    jeepfreak81 When in Doubt, Pedal out!

    I can measure when I get home, but I believe it is ~ 3-4"

    For the record that is all sand in the jeep from last weekends run, not rust R)
     
  9. jeepfreak81

    jeepfreak81 When in Doubt, Pedal out!

    3.5" at the front of seat frame to edge of door.... gets close to 4" at the back of the door opening.
     
  10. 97XJ_95YJ

    97XJ_95YJ I hate torx bolts

    Thanks for the seat to door measurement.

    Here's what I got:

    The tank is about 7/8" off the floor. There appears to be a piece of rubber under it, which raises the tank up off the floor. I assume this is correct. Maybe to reduce potential of sparks or something from metal against metal??

    The tank itself is 6 3/8" high, 18 5/8" long, and 24 1/2" wide.

    The seat frame front leg is about 8" high from the foot to the bend in the leg. The width of the seat frame is about 21" wide.

    When I set the seat into position, the rear leg is about 1/2" from touching the floor and the other side is about 1/2" to 3/4" from resting against that little tab on the wheel housing / fender.
     
  11. jeepfreak81

    jeepfreak81 When in Doubt, Pedal out!

    The strips of rubber under the tank should only be 1/8-1/4" thick or so, not much at all.
     
  12. NoFlyZone

    NoFlyZone Member

    I just layed a big fat swirly of silicone and let it dry before I installed mine.
     
  13. 97XJ_95YJ

    97XJ_95YJ I hate torx bolts

    so...the rubber under the tank is the problem. Now, do I: 1) remove the tank and take out the rubber and replace it with something much thinner, or 2) add a spacer of some kind to the rear seat frame leg and part that rests against the fender tab??
     
  14. jeepfreak81

    jeepfreak81 When in Doubt, Pedal out!

    I would remove the rubber, and replace it with something thinner, strips of old thick floor mat or mudflap maybe? If it is that high I would think it is messing up how it fits in the fuel filler opening.
     
  15. 97XJ_95YJ

    97XJ_95YJ I hate torx bolts

    Yes, it's doesn't exactly fit correctly in the filler cap opening either. The edge of the cap is kind of against the tub a little. You can still get it on and off, but it's closer than it should be.
     
  16. jeepfreak81

    jeepfreak81 When in Doubt, Pedal out!

    Swap it out and you should be able to get an original grommet on there too :beer:
     
  17. jpflat2a

    jpflat2a what's that noise?

    whatever you use under the tank, make sure that it doesn't retain/soak up water.
    You want to try and keep it as dry as possible under than tank (in theory anyway)
     
  18. Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Sounds to me like you have the wrong tank in there, I'm not sure what all the differences are exactly but for CJs at least there was one part # for 2As/3As, two for 3Bs (early & late) & two for 5s/6s (F4/V6_emissions).

    There were also two different versions for MB/GPWs (small & large mouth), a separate unit for M38A1s ( large mouth/deeper tank) & as far as I know the M38 had something weird & wonderful of it's own as well :rofl:

    I say find a correct tank & get the seat down where it belongs, theres little enough room between the seat & wheel as it is:(

    H.
     
  19. GaryArf

    GaryArf New Member

    I would approch this with the tank out first. Then fit the seat. If you have any of the original mounting holes along with the stop on the rear fender well. The "anti squeak" strips for between the floor and tank will only be about an 1/8" or so. I've just used a "rubbermaid" tote top cut into strips for this and has worked well. The key here (with the proper fitting tank) is to keep metal to metal eliminated and to make sure water drains out. I've heard that the repo tanks are a problem with the fitment issue out the side ( not in the middle of the body mounted fuel port)
     
  20. jeepfreak81

    jeepfreak81 When in Doubt, Pedal out!

    Great Idea Gary...

    FWIW my aftermarket tank fits fine. I never thought of using an old Rubbermaid lid, I have a couple laying around.