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Water Separator - Is It Necessary?

Discussion in 'Early CJ5 and CJ6 Tech' started by boopiejones, Apr 17, 2020.

  1. boopiejones

    boopiejones I can’t drive 55

    9B15BF8A-773E-4836-AB61-E0D89725D5DE.jpeg The prior owner had installed a water separator just below the tank before the fuel line. I wasn’t planning on removing it. but I want to install the advance adapters chain clutch linkage and, of course, the fuel pump is in the way.

    I could push the pump forward a bit, but if I don’t need the water separator, i would rather remove it and push the pump back.

    Thoughts? For what it’s worth, I’m running ethanol defense which is supposed to keep water out of the fuel.
     
  2. Alan28

    Alan28 Well-Known Member 2022 Sponsor

    There are for sure some fuels where a water separator is useful, but it is always better to have the minimum appliances in a car, it can add problems.
     
    fhoehle likes this.
  3. colojeepguy

    colojeepguy Colorado Springs

    I don't think you need it....water in fuel is not normally an issue for a gas engine vehicle. Heck, most new cars don't have a fuel filter at all.
     
  4. scoutpilot

    scoutpilot Member

    Why do you think you need an electric pump?
     
    Rick Whitson likes this.
  5. kenb

    kenb Cleverly disguised as a responsible adult

    I never heard of a water separator for a gas engine. The only instance of water I can recall was when my grandpa got a load of bad gas in his 94 Ranger. The fuel filter stopped the water before it got to the engine. I would suggest a high quality inline fuel filter and remove the water separator
     
  6. PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    I think water in gas can definitely be an issue. But regular use of an additive like Seafoam works well for me.
     
  7. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    In the '70s, Jeepers ran them when driving to Mexico. The Pemex gas was reputed to be contaminated with water often.

    Working well now? I'd make an S-shaped line from the tank to the sediment bowl / water separator and move the whole shebang back and out of the way.
     
  8. Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    If the po had a 500 or thousand gallon storage tank he was refilling from there may have been condensation issues if there wasn't a lot of volume flowing through it, that's about the only scenario I can see for having that.

    Can't use a mechanical pump?
     
  9. Glenn

    Glenn Kinda grumpy old man Staff Member

    The po must have had an issue with crappy gas before.
     
  10. Glenn

    Glenn Kinda grumpy old man Staff Member

    The plumbing is interesting. Whoever did it had access to either Parker or Swagelok fittings and stainless tubing.
     
  11. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    It's very tidy now. Too bad it's in the way. You can just cut the tubing and use a short length of fuel hose to join the sections. Low pressure fuel does not warrant such fancy fittings.
     
    Glenn likes this.
  12. ITLKSEZ

    ITLKSEZ Hope for the best, prepare for the worst

    Story time...
    An ex-girlfriend and I had a tradition of tent camping and hiking the falls trail at Ricketts Glen State Park in PA every New Year’s Eve. The last year we did it, we took my ‘79 Scout. It went sub-zero that night, and the Scout wouldn’t start in the morning. The battery had a few cranks left in it by the time I pinpointed the issue to a low section of metal fuel line being frozen solid with ice. When thawed, the gas could slide past the water with no issue.

    I had a propane torch in my parts bin, but it was so cold, I couldn’t get that to light. There were a few hot coals left from the campfire; I remember spinning the canister in the coals to warm it enough to ignite, then warming the fuel line with the open flame. Good times.

    It finally started on the battery’s last ounce of life. I let it run long enough to charge the battery, then I pulled it apart to blow the water out. Unrelated, but as I was doing that, my GF slipped and smashed her head on the ice, just to add insult to injury.

    Just remembering what life was like before cell phones...

    Anyway, I remember water-in-gas being enough of an issue that I knew to look there as the no-start culprit. Today’s ethanol probably just absorbs any of the water and burns it as an added benefit.
     
    colojeepguy likes this.
  13. boopiejones

    boopiejones I can’t drive 55

    PO installed it. Looks like there is plenty of clearance for a mechanical pump, so I’m not sure why. But it is working very well, so I plan to keep it as-is.
     
  14. boopiejones

    boopiejones I can’t drive 55

    I agree the setup is very tidy. I am ordering a few barb fittings so that I can remove the water separator without having to cut anything. That way I can always put it back into the PO’s configuration if needed/wanted.
     
  15. Glenn

    Glenn Kinda grumpy old man Staff Member

    Are you familiar with those fittings he used? They have a ferrule that is compressed when tightened.
     
  16. PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Maybe, but it also leaves a lot of crud in carb bowls, etc.


    Many years ago, I filled up my Willys pickup at the gas station, drove about ten feet before it stopped dead and would not re-start. Thanks to my clear in-line filter I could see some water. When I pulled the tubing it drained off about a quart of water, which had to have come from the commercial pump.
     
  17. boopiejones

    boopiejones I can’t drive 55

    i was not familiar with them until I started digging into this project. I removed an external oil filter that used some of the same fittings. The plumbing to the filter also had some elbows that were swagelok on one end and 1/8 npt on the other, so I’m going to repurpose those to adapt the swagelok to 1/8 npt, and then add a 1/8npt to 5/16 barb so I can install flexible fuel hose.

    the external oil filter was actually very interesting. It was mounted to the firewall and used a roll of toilet paper as the filter. PO installed it because there wasn’t clearance for a normal filter due to the exhaust being in the way as the headers dump forward and then the exhaust pipe curves back around.

    I wasn’t really trusting the TP filter, so I cut and rewelded the exhaust to provide clearance for a standard screw on filter.
     
    Last edited: Apr 17, 2020
  18. Glenn

    Glenn Kinda grumpy old man Staff Member

    If you're keeping the fuel pump you might as well keep the separator too and just make a small skid plate to protect it and the fuel pump. You need to protect the fuel pump anyway if it stays there.
     
  19. Glenn

    Glenn Kinda grumpy old man Staff Member

    Basically why change it if it's already there and works?
     
    ITLKSEZ likes this.
  20. boopiejones

    boopiejones I can’t drive 55

    I’m installing an advance adapters chain driven clutch assembly, as the current lever assembly isn’t working very well. Problem is that the box that holds the cog on the AA setup mounts to the frame further back than the original clutch bell crank...exactly where the fuel pump currently sits. So I need to either push the pump forward or backward to make room.
     
    Glenn likes this.