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T90 Transmission Question?

Discussion in 'Early CJ5 and CJ6 Tech' started by 1957Willys, Feb 5, 2018.

  1. 1957Willys

    1957Willys Member

    I forgot where I read it but has any one blocked the oil passages between a T90 transmission and T18 transfer case? I think you cut a new gasket but leave the oil holes covered and install a sealed rear bearing with the inner seal removed so the fluid from the transmission will lube the bearing. I think the reason this was done was if there was a bearing failure in the transmission or transfer case was to keep the metal from damaging anything else.
     
  2. Glenn

    Glenn Kinda grumpy old man Staff Member

    The T-90 and Dana 18 don't share oil. The oil fill hole for the T-90 is higher than the Dana 18 fill hole is. I can't remember off hand but there is something about the gasket and design that keeps the oil separated. There is a vent hole between the 2 that lets the T-90 vent into the Dana 18.
     
  3. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Unless something has changed, that's not true. All the Borg-Warner 3-speeds pass oil between the transmission and transfer case through the bearing. It's slow, but it does transfer. Only the T-150 and the truck 4-speeds have a seal between the units.

    I have not heard of sealing the back end of a T-90, but there have been plenty that have gone with a sealed bearing in the front. Leaking from the front is pretty common without a sealed bearing. If the bearing is sealed, there is no reason to oil it - it's supposed to be lifetime lubrication inside the seal.

    site:earlycj5.com T-90 sealed bearing - Bing
     
  4. Glenn

    Glenn Kinda grumpy old man Staff Member

    I'm curious about how slow you mean? The fill plug on the t-case is 1 1/2" lower than on the T-90. That's why I say they don't share oil. I agree over time there could be a transfer due to seepage or extreme up or down hills or off camber situations. Actual transfer/sharing oil though would leave the t-case level over full and the T-90 under filled. Checking oil levels would be frustrating to say the least. Since we all know the frustrations and trial and error of successfully sealing a Dana 18 I will say my times of checking oil levels have consisted of the T-90 level being good and the Dana 18 being a bit low.
     
  5. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Days, maybe longer.

    Never owned a T-90 or a Dana 18, but I've seen oil transfer out of a T-14 into an empty Dana 20 and the T-14 end up dry. This is something that was common knowledge to me back in the 70s ... I would be surprised if it's wrong. How could the T-90 be different from the T-14? There's no seal in there. The T-150 has a seal and the Dana 20 has a matching gear with a seal surface to prevent transfer of oil - there's nothing like that in any of the Borg-Warner 3-speeds.
     
    Last edited: Feb 5, 2018
  6. Glenn

    Glenn Kinda grumpy old man Staff Member

    Interesting. I haven't ever had a T-14 so nothing for me to compare a T-90 to. 2 different oil levels and any seepage would allow both to equalize over time. Strange.
     
  7. oldtime

    oldtime oldtime

    The oil migration hole at rear of T90 is at same level as the transmission fill plug.
    The oil migration hole at back of transmission is about 1/4" diameter so excess oil migration from T90 to D18 is slowed down considerably.
    And T90 normally stays full to that level.

    The transfer case slings gear lube upward so that works to keep transmission full at all times.
    That explains how the TC can low but T90 remains full.
     
    ojgrsoi likes this.
  8. Glenn

    Glenn Kinda grumpy old man Staff Member

    That sounds reasonable. :coffee:
     
  9. Glenn

    Glenn Kinda grumpy old man Staff Member

    Well :beer: for oldtime for jogging my memory. Instead of having to crawl under a Jeep I luckily have a spare 226/T90/D18 sitting level on my garage floor. Took the output cover off the back and realized I had completely forgotten about the hole he is talking about, which is at the lower left corner by the output gear. When sitting level I don't see that any oil would drain other than equal to the fill level. The vent hole is up near the top of course.
     
  10. aekdbbop

    aekdbbop Member

    Just drained my d18, checked the oil in the t90 and it was full. Left the pan off the d18 for a good 5-7 days. Never lost a drop (or anything considerable) in the t90.

    just a fwiw
     
    Glenn likes this.
  11. oldtime

    oldtime oldtime

    Yeah Glenn,
    I was just going from old memory.
    I think you're right..
    That T90 oil migration hole sets at same level as transfer case oil;
    Not higher up as I squimishly stated in the previous posting.
    Regardless the TC does sling the gear lube toward the upper areas.
    So transmission remains even if TC gets low.
     
  12. Glenn

    Glenn Kinda grumpy old man Staff Member

    Sorry, I wasn't clear in my description. You were right that it sits even with the fill level of the T-90. Bottom of the fill is even with the bottom of the migration hole, and the output gear theory makes sense and quite obviously works. :coffee::)
     
  13. oldtime

    oldtime oldtime

    I see no huge advantage to isolating the T90 and D18 gear lubricants
    Yet a person could rather easily isolate these gear lubricants.
    They would only need to plug the transmission oil migration hole and also install a sealed rear mainshaft bearing.
     
  14. Glenn

    Glenn Kinda grumpy old man Staff Member

    I agree. What I am curious about though is would it be a good idea or bad idea to keep the transfer case level even with the transmission level. It would probably result in more leaks of course. I have the t-case vent sticking up inside both of my CJs and can fill or add oil through it, and oil would come out the transmission fill hole when the levels are equal. I've always wondered if it would possibly help the intermediate shaft longivity, and it would seem like an OD would benefit the most from extra oil level.
     
  15. Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    You Evil Genius you :D
     
  16. 1957Willys

    1957Willys Member

    I have a M38A1 shifter tower on my T90. So all i have to do to fill it up is remove the fill plug and remove the shifter because it has a threaded cap and fill it through the top of the shifter tower till it runs out of the fill plug.
     
    Glenn and Walt Couch like this.
  17. Glenn

    Glenn Kinda grumpy old man Staff Member

    Added benefit is I get just a faint gear oil smell. :twist:
     
  18. oldtime

    oldtime oldtime

    It's also very easy to fill D18 from the PTO port if you don't have an O.D. setting there.
    But normally you could only add a tad extra oil to the D18 anyway.
    If you fill too much it will slowly drip out past the speedometer drive shaft.
    Perhaps an "O' ring would seal the speedometer drive shaft .
    I never bothered to fill a D18 beyond that level.
    Yes it's certainly important to keep D18 oil level up to snuff if you have an O.D.
     
  19. OldAdobe

    OldAdobe Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    I am installing a new t90, and the t-case is on the bench. I like your idea of extending the t-case vent. Would you have any pictures or recommendations? Is it just located higher and reusing the cap and cotter pin or did you move it somewhere else?
     
  20. Greevesman

    Greevesman Member

    My D18 is always a little over full. It is getting oil from somewhere.