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Overdrive.

Discussion in 'Early CJ5 and CJ6 Tech' started by scott milliner, Jan 23, 2014.

  1. scott milliner

    scott milliner Master Fabricator

    What is the difference between the 25% Warn overdrive and the 30% overdrive? Which one do you like?
     
  2. PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

  3. JhnBrackett

    JhnBrackett Race Engimuneer

    That was funny. I've only heard of the 25% model and they are incredible. My 4.88s drove me nuts above 50 mph, now with the equivalent 3.55s, I can go anywhere.
     
  4. jeepcj

    jeepcj Member

    I have only heard of the old warn 25% OD. There was a OD that was used in Studebakers, but don't think you can or would want to use one. There is a company making recopies of the old warn unit, maybe they added 5% more reduction to it, I know who makes it but cant think of it to save my life right now. It,s 3AM and I couldn't sleep, so im a bit tired.
     
  5. sieg

    sieg Sponsor

    advanced adapters made mine got it from walck's
     
  6. colojeepguy

    colojeepguy Colorado Springs

    According to my math, 4.88's with a 30% overdrive would be the equivalent of a 3.42 gear.
    With a 25% reduction, it would be 3.66 (real close to the stock 3.73)
    The same math with 5.38's comes out to 3.77 or 4.04.
    My opinion-if I had 5.38's and stock-ish sized tires (28-30" range), and an engine with more power than an f-head, I'd consider the 30% unit.
    Otherwise, I think the 25% unit would be better.
    One of the other benefits of an OD, besides the improvement in top speed, is the ability to split gears (1st gear OD, 2nd gear OD etc.)
    I think the 25% unit would offer more even splits than 30%.
    Please note that this is all theoretical-I've driven a ton of miles in several Jeeps with the :v6:, 4.88, Warn OD combo, but I've never driven anything with a 30% OD.
     
  7. 68BuickV6

    68BuickV6 Well-Known Member

    Old Time wrote a great post on this a while back. While I don't know where it was, I seem to recall the consensus in that post was that a 30% O/D is really only gonna be useful for final drive. Where as with a 25% you can split gears and still use it for cruising in 3rd (or 4th).
     
  8. duffer

    duffer Rodent Power

    Scott, with the 4.3, you could make good use of a 30% unit on-road but a 25% may work better with the 4.27 gears all around. I run a 25% with 4.10's and have no complaints. The mileage difference would likely be negligible. Either will work well at freeway speed.
     
  9. oldtime

    oldtime oldtime

  10. Danefraz

    Danefraz Well-Known Member 2023 Sponsor 2022 Sponsor

  11. FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    Ken - thanks for the link to your CJ3B discussion.

    Question with regard to the gear splitting calculation and determine the ideal reduction to evenly split the gear. To see if I fully understand, I ran the calculation for my T14 which has ratio 1.61 (2nd) and 1.0 (3rd). I am only using 2nd and 3rd gear per your comments from the 3B discussion page. Those ratios indicate a reduction of 38%, which means the ideal OD for splitting those gears would provide 19% reduction? Did I do that correctly? If so, then for the T14 the 25% OD is more appropriate for gear splitting.
     
  12. oldtime

    oldtime oldtime

    Here are the mathmatically perfect split ratios for use with 25% and with 30% O.D.'s.
    Compare your known transmission gear ratios with these numbers.

    25% OD = .75 in 3rd +OD > 1.00 in 3rd > 1.33 in 2nd +OD > 1.77 in 2nd > 2.37 in 1st +OD > 3.16 in 1st > 4.21 in low +OD > 5.62 in low

    30% OD = .70 in 3rd +OD > 1.00 in 3rd > 1.43 in 2nd +OD > 2.04 in 2nd > 2.92 in 1st +OD > 4.16 in 1st > 5.95 in low +OD > 8.50 in low

    Note: truck type 4 speeds have an extra gear that I prefer to call low gear.
     
    Last edited: Jan 24, 2014
  13. FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    Thanks Ken - I think that last chart is an easy way to compare the ideal splitting ratios to what a transmission's given ratios are for easy decision making.
     
  14. scott milliner

    scott milliner Master Fabricator

    Going to pick up the overdrive tomorrow. I think anyone of those overdrives will work. I just want to extend the range on the Jeep. 11 gallons doesn't go that far. I think with the fuel injection and the overdrive I should do pretty good.
     
  15. colojeepguy

    colojeepguy Colorado Springs

    An early 70's rear tank is an easy add on & adds 15 gallons...
     
  16. gunner

    gunner Member

    There are lots of comments and calculations regarding final drive ratios of 4.10, 4.27 and 4.88 with the 35% and 30 % ODs. What about 5.38 gears? How do the two overdrives compare? That's with the F-head.
     
  17. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    To Scott Milliner -

    If I may throw in my totally subjective opinion about this -

    Since you have a modern engine and 4.27 gears, I would question whether you need an overdrive at all. At a true 65 mph, you're only turning 2800 RPM. I kinda think you don't want to travel much faster than that in a factory chassis M38A1. With the 25% overdrive, your cruising RPM drops to 2100. Subjectively, I would not see much advantage to lowering the cruising RPMs much lower than that.

    Again, subjectively and with no personal experience, I think the gear-splitting capability is a little overrated for how much it costs you. With a truck 4-speed, you already have a wider selection of ratios than you would with a factory-equipped Jeep. Having the overdrive on the highway may be advantageous if the engine and gear noise is really bothersome, but I suspect I would not do a lot of overdrive shifting off the pavement.
     
  18. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    There's been a lot of discussion about the F134, axle ratios and overdrive in the past. With the F134, you have the added issue of running out of power. For example, if you decrease the final drive ratio to 3.54, the Jeep should have a lower top speed than it had with the factory 4.27 or 5.38 gears. Recall that power is torque x RPM, so if the torque curve is flat, the engine makes more and more power as the RPM increases.

    There is also air resistance - which goes like the SQUARE of velocity. So air resistance at 60 MPH is four times what it is at 30 MPH. This is a mighty barrier, and is especially limiting for an aerodynamically terrible vehicle like a Jeep.

    You are also RPM limited with a loooong stroke engine like the 134. Willys didn't even test the engine above 4000 RPM.

    I think the consensus was that the 25% overdrive with 5.38s is ok, and will give you some amount of additional top speed under the right conditions (ie flat, no head wind).
     
  19. Glenn

    Glenn Kinda grumpy old man Staff Member

    It will be interesting to see if your fuel mileage will increase enough to get some payback from the purchase price.
     
  20. FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    CORRECTION - After studying Ken's numbers more from below, I did make an error. The ideal 2nd-3rd gear splitting reduction for a T14 would be 21%

    1.00 in 3rd reduced 21% = 1.27 (ideal split) reduced 21% = 1.00 (3rd)

    *I should apologize for redirecting the thread a bit to a T14, but I needed some quick numbers to test the gear splitting calculation. Thanks