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Fuel line decision

Discussion in 'Early CJ5 and CJ6 Tech' started by PieLut, Aug 16, 2011.

  1. Aug 16, 2011
    PieLut

    PieLut Member

    Glendale, Arizona
    Joined:
    Jul 20, 2010
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    464
    Time for me to make a decision on fuel line. Maybe you guys can help me decide.
    Originally I was going to spend some $$ and get braided stainless hose, AN fittings, and go to town with the fancy stuff. The more I think about it, I'm wondering if I should just use regular 3/8" rubber hose. If I use good hose clamps at each end and support the hose with Adel clamps, I should get a good life span on the fuel line. I also thought about using 3/8" aluminum or steel hard line for the stretch along the frame. I'm thinking the fewer the connections, the fewer chances for a leak. The black fuel line is available almost anywhere and easy to repair on the trail. But then, the fancy stuff and the AN fittings should last forever. ????

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  2. Aug 16, 2011
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    Aug 10, 2003
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    Steel line. Cheap, strong, durable.

    Buy the highest quality rubber hose you can find for the short lengths that connect the steel to the tank and pump.

    Long lengths of rubber hose is just asking for a fire. DAMHIK - not my car, but a total loss.
     
    Last edited: Aug 16, 2011
  3. Aug 16, 2011
    PieLut

    PieLut Member

    Glendale, Arizona
    Joined:
    Jul 20, 2010
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    464
    Fires are bad, no long stretches of rubber hose for me. Thanks for the advice Tim.
     
  4. Aug 16, 2011
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    Jul 30, 2003
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    8,523
    As Tim suggests, long length(s) of steel line, properly secured and insulated on the frame, then short rubber lengths near the tank and fuel pump. You can run steel from the pump to the carb as well, installing fuel filters in the rubber hoses.
    my 0.2 worth.
     
  5. Aug 16, 2011
    wheelie

    wheelie beeg dummy 2024 Sponsor 2023 Sponsor

    York, PA
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    I would even consider using some of the newer plastic fuel line. With the ethanol in the gas holding moisture and causing all kinds of fuel system problems, like corroding and rusting fuel lines and tanks an filters, plastic seems like a viable option. Local news channel recently did a story on all the hassles the new gasolines are causing. Very interesting. Changing the game to some degree IMO. My truck will get a plastic tank and lines when I get around to it.
     
  6. Aug 17, 2011
    CJ Joe

    CJ Joe Truckhaven Tough!

    Pinon Hills, CA
    Joined:
    Nov 9, 2002
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    390
    Steel or aluminum lines. I recently had a short section of rubber hose on the return side start leaking. It was quality stuff from NAPA. Was only 5 years old and the outer rubber layer was completely checkered. Really an eye opener, I've had rubber fuel line last far longer.
     
  7. Aug 17, 2011
    PieLut

    PieLut Member

    Glendale, Arizona
    Joined:
    Jul 20, 2010
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    464
    Thanks for the input guys. Definitely going to use as much steel/aluminum as I can, followed by short sections of good quality rubber.
    Not sure about plastic Dave, I would be concerned about durability.
     
  8. Aug 17, 2011
    SFaulken

    SFaulken Active Member

    Bellevue, WA
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    May 24, 2011
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    1,178
    Until you have a flex point you have to deal with, stick with hardlines, and if you have point that might possibly need to flex, run with a Stainless Braided PTFE line. I use 37 degree JIC fittings on everything I build (because they're cheap as heck at work), but there's nothing wrong with 45 degree SAE or even SAE double flare in a fuel line.
     
  9. Aug 17, 2011
    colojeepguy

    colojeepguy Colorado Springs

    At the foot of...
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    My '70 CJ has stock plastic fuel line that runs from right over the transfer case, up over the trans to the back of the engine. It's 41 years old & no problems yet...
     
  10. Aug 17, 2011
    wheelie

    wheelie beeg dummy 2024 Sponsor 2023 Sponsor

    York, PA
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    I bought a 70 cj5 for parts a while back. Someone had installed plastic lines on it. I thought, WTF kinda of half @$$*^ set up is this? Well, after examining the lines and testing them, I found them to be abrasion resistant, very difficult to crush and hard to cut. I wouldn't rule it out. Not sure what the stuff costs, though.
     
  11. Aug 18, 2011
    Hansh

    Hansh Going Mobile

    SE Wisconsin
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    Dec 7, 2004
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    425
    Many new cars come with "plastic" lines. Use the metal for long runs and rubber for short runs as stated above. When using rubber and alternative fuels (fuels containing up to 5% ethanol, methanol, or MTBE) are possible, use the SAE 30R9, rated for multi-fuel and fuel injection use. It will be a little more expensive than the normal SAE 30R7.
     
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