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Dana 25 axle shaft lengths

Discussion in 'Early CJ5 and CJ6 Tech' started by stephen, Nov 1, 2004.

  1. Nov 1, 2004
    stephen

    stephen New Member

    Denton, Texas
    Joined:
    Jun 13, 2003
    Messages:
    20
    Does someone have the length of the axle shafts for a Dana 25? Also will the axle shafts for a Dana 27 fit in a 25. Seems like somewhere I heard that there were multiple Dana 27 axle shaft lengths (Commando or pickup maybe?).

    Thanks,
    Stephen
     
  2. Nov 1, 2004
    Hippo393

    Hippo393 Jeepless

    Charlotte, NC
    Joined:
    Sep 22, 2002
    Messages:
    1,130
    The D25 had a couple different types of axle shafts, Bendix and Rzeppa. Not sure if those had diffo measurements, but you can easily swap in D27 Spicer u-joint shafts from a CJ-5 in place of these other ones.
     
  3. Nov 2, 2004
    stephen

    stephen New Member

    Denton, Texas
    Joined:
    Jun 13, 2003
    Messages:
    20
    That is what I plan/hope to do. I've been keeping an eye out for some for sale. I found a pair for sale but now I want to make sure that I'm getting the right lengths. I thought I remembered someone warning me about some commando axle shafts for a D27 that are slightly longer than standard CJ.
     
  4. Nov 2, 2004
    Jeepenstein

    Jeepenstein Me like Jeep.. 2024 Sponsor

    North Central FL
    Joined:
    Jun 15, 2003
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    2,156
    there are different d25's too.. I have some from a willy's wagon that are way longer than the ones in my CJ..


    BUBBA
     
  5. Nov 2, 2004
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
    Joined:
    Sep 21, 2002
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    12,375
    I measured my spares. CJ shafts with spicer joints, 21.5" and 34.5" end to end.
     
  6. Nov 2, 2004
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
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    8,521
    Stephen you are correct.
    D27 shafts from Commandos will be about (approx) 1/4" longer on the inner axle shaft only.
    No explanation given as to why. Jeep people scratch their heads (me included)
    I had the opportunity to compare CJ and Commando shafts side by side.
    Different part numbers in the parts book too.
    length seems to be the only issue
    FYI
     
  7. Nov 2, 2004
    willysnut

    willysnut Banned

    Newnan, Ga.
    Joined:
    Oct 8, 2003
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    654
    Yep 1/4" longer ask me how I Know. I bought a pair of shafts off ebay for spares, I was still running my bendix type. After trashing the Lt inner, I swapped in the spare only to find out the spindle would not bolt up. So I sold them and bought a set from ebay that measured correctly. You might want to pull yours to have a measurement to work with.
     
  8. Nov 2, 2004
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
    Joined:
    Sep 21, 2002
    Messages:
    12,375
    I got my spares from Jpflat2a, so my measurements should be good numbers.
     
  9. Nov 2, 2004
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
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    I have 2 more sets of CJ axles
    I will measure them for good measure !
    sold the Commando set; that's how I found out about the difference
     
  10. Nov 2, 2004
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
    Messages:
    8,521
    I agree with Glenn
    both sets of CJ axles I have measure the same as his do
    if you do end up with Commando axles, I suppose you could cut off the extra on the end
     
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