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Hydraulic Clutch Conversion Help

Discussion in 'Intermediate CJ-5/6/7/8' started by garage gnome, Sep 22, 2022.

  1. Sep 22, 2022
    garage gnome

    garage gnome ECJ5 welder

    Western MA
    Joined:
    Jun 19, 2009
    Messages:
    3,092
    I am attempting to convert the CJ7 (AMC 360/T18) to a hydraulic clutch. I bought a new master cylinder for a CJ7 with a 4 cylinder along with the matching slave. My tub already had a knockout for the master and that bolted in fine.

    My questions are:

    1) Where does the push rod mount to on the clutch pedal? I know I have to drill my own hole. Dimension and pictures would help

    2) Looking for ideas on how to build a slave cylinder bracket if anyone has done this swap.
     
  2. Sep 22, 2022
    bluesmokemonster

    bluesmokemonster blue-smokemonster or bluesmoke-monster?

    Gold Beach, OR
    Joined:
    Aug 12, 2010
    Messages:
    88
  3. Sep 22, 2022
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
    Joined:
    Sep 23, 2002
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    12,529
    Depending on what bellhousing you have the bolt holes may already be in it for the external hydraulic slave cylinder. Most later CJ ones did.
     
  4. Sep 22, 2022
    Ohiowrangler

    Ohiowrangler Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Newark, Ohio
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    May 29, 2019
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    I used NOVAK'S parts on my projects. You maybe able to get a good pic there. Sorry my toys are GM powered. Ron
     
  5. Sep 22, 2022
    FlatlanderCJ5

    FlatlanderCJ5 Member

    Wichita, KS
    Joined:
    Jan 2, 2022
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    Although my jeep is in total tear down mode, I bought a slave cylinder that would be oem for a 1979 CJ5. I think that might be the first year they switched over to hydraulic. I also have a 360 and the slave cylinder bolted directly to the bell housing with no mods. I can't recall now but somewhere online I found a picture of one setup.
     
  6. Sep 22, 2022
    FlatlanderCJ5

    FlatlanderCJ5 Member

    Wichita, KS
    Joined:
    Jan 2, 2022
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    This is a picture that I found from a while back after I test fitted the slave cylinder. I will get the master cylinder part of it figured out once I remount the body. This would be the oem part, 79-82. Bellhousing front.jpg
     
  7. Sep 23, 2022
    Jeepsterjim

    Jeepsterjim Member

    Lincoln, CA
    Joined:
    Apr 25, 2019
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    401
    this the type I like to use. It mounts off the the trans/x-fer case. It may not be easy to install in a late model Jeep. [​IMG]
     
    '74Renegade likes this.
  8. Sep 23, 2022
    garage gnome

    garage gnome ECJ5 welder

    Western MA
    Joined:
    Jun 19, 2009
    Messages:
    3,092
    Is there enough throw for the slave cylinder to disengage the clutch? Seems like the rod isn't all in the slave cylinder. That is the slave cylinder I have as well.
     
    Last edited: Sep 23, 2022
  9. Sep 23, 2022
    garage gnome

    garage gnome ECJ5 welder

    Western MA
    Joined:
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    3,092
    There is not a pre existing hole. There is a rivet right near where the push rod lines up. I'll get a picture this weekend.
     
  10. Sep 23, 2022
    johneyboy03

    johneyboy03 The green beast

    Quebec, Canada
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    Jan 15, 2011
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    That exactly the slave that i used on my jeep. 10 years no problem.
     
    garage gnome likes this.
  11. Sep 29, 2022
    garage gnome

    garage gnome ECJ5 welder

    Western MA
    Joined:
    Jun 19, 2009
    Messages:
    3,092
    Finally got the hydraulic clutch working. What a huge improvement in drivability! The tub already had the knockout for the master.

    [​IMG]

    I had to thread the slave cylinder rod to use the original adjustment and add a stiffer return spring. I need to find a better way to clip the spring on other than the line.

    [​IMG]

    Also had to cut the clutch pedal arm to bring it up to the same height as the brake. It was 2" lower before.

    [​IMG]

    I removed one of the rivets because it lined up perfectly with the push rod. Then I took a 1/2" bolt and turned it on the lathe to make it a shoulder bolt.

    [​IMG]
     
  12. Sep 29, 2022
    bigjohn

    bigjohn Active Member

    Kelso Wa
    Joined:
    Mar 18, 2010
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    1,071
    Very well done. It sure changes the driving experience, especially twisted up on the trail.

    I didn’t have much time to mess with the conversion so I used the Novak space bracket which is a very nice piece. That said I think I’ll order a slave rebuild kit to add to the trail spares just in case.
     
    jeeper50 likes this.
  13. Oct 7, 2022
    FlatlanderCJ5

    FlatlanderCJ5 Member

    Wichita, KS
    Joined:
    Jan 2, 2022
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    151
    Here's a picture of my clutch spring and where it attaches to the frame. I have no idea if this was factory or not, I left if in place for reference after I took my jeep apart. The tire you see is the drivers side front.
    clutch spring.jpg
     
    garage gnome likes this.
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