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Rubicon Trail Damage Repair.

Discussion in 'Builds and Fabricators Forum' started by scott milliner, Aug 10, 2021.

  1. Aug 10, 2021
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
    Messages:
    2,362
    I damaged my rear crossmember on a few rock steps. So this is my repair/ reinforcement.

    [​IMG]

    I couldn't straiten it on the frame so I cut it off. Notice the though bolt in front of the shackle? It's to keep my spring shackle from inverting on full drop.

    [​IMG]

    Here's my fix. I have it strait. Now to install a Channel Sleeve.

    [​IMG]

    Fit test with plug welds.

    [​IMG]

    Finished welding and finishing with Weld Though Primer.

    [​IMG]

    Fit testing the sleeve onto existing frame and butting it up to the frame rail.

    [​IMG]

    [​IMG]

    This is of today. Welded it into place. It was hot in the garage today. So I couldn't work long. This is how far I got.

    [​IMG]
     
  2. Aug 11, 2021
    txtoller

    txtoller Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Weatherford, TX
    Joined:
    May 28, 2014
    Messages:
    976
    Nice work.
     
  3. Aug 11, 2021
    Snoops

    Snoops Making progress, slow but at least it's forward! 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Idaho
    Joined:
    Sep 4, 2019
    Messages:
    431
  4. Aug 18, 2021
    Buildflycrash

    Buildflycrash More or Less in Line. 2024 Sponsor 2022 Sponsor

    Gulf Breeze FL...
    Joined:
    Jun 5, 2007
    Messages:
    3,595
    I have SO MUCH stuff to fix I need to start a new Forum.
     
    AKjeff, Twin2 and Fireball like this.
  5. Aug 18, 2021
    Fireball

    Fireball Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Pullman, WA
    Joined:
    Feb 9, 2018
    Messages:
    5,688
    :rofl:
     
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