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Dauntless Fuel Pump Note

Discussion in 'Early CJ5 and CJ6 Tech' started by SRedinger, Jan 30, 2008.

  1. Jan 30, 2008
    SRedinger

    SRedinger Member

    Now Eugene, Oregon
    Joined:
    May 14, 2006
    Messages:
    96
    On my Buick V6 the Fuel Pump failed-- with age.
    This was not a shock.

    However the pump filled my crank case with gasoline-- about a gallon's worth in to the oil sump. This happened because the rubber diaphram in the pump leaked in such a way letting gasoline flow into the crank case.

    The gas went past the rings in to the combustion chamber and flooded the engine even as it ran. So over about one minute of idling it black smoked---then stalled and would not restart.

    Even after the I changed the pump the engine would not start until I Changed the oil and pulled the plugs and cleaned them too. All that gasoline really flooded the combustion chambers-- from the crankcase upward-- a strange thing. As soon as I did all three things (pump, oil change, clean the plugs)--- the engine started and ran normally. BTW--This made me happy-- and I am still smiling.

    one thing I noted about the replacement fuel pump was that the cam arm was a little different-- designed to work off the side of the cam lobe instead of riding underneath the cam lobe. Humm--...

    I thougt this was a note worthy event.
     
    Last edited: Jan 30, 2008
  2. Jan 30, 2008
    AKCJ

    AKCJ Active Member

    Fairbanks, Alaska
    Joined:
    Aug 12, 2003
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    1,035
    Yeah. A few years back I had the smell of gas but couldn't trace it to a leak. I ended up changing the fuel pump and everything was good.

    My concern would be that the gas in the crankcase would take out the bearings.

    That and it might decide to burn (explode).

    If you smell gas change the pump - or at least check it out.
     
  3. Jan 31, 2008
    SRedinger

    SRedinger Member

    Now Eugene, Oregon
    Joined:
    May 14, 2006
    Messages:
    96
    Yes much gasoline in the oil will effect the lubrication qualities of the oil-- and wreak the bearings and cylinder walls-- and on and on-- Also it would be a fire hazzard.


    My engine only idled a minute or less with the condition of the fuel pump- pumping gasoline in too the crank case. In Feburary I will finally get my CJ6 licensed and try it on the street.

    I just run the engine once and a while in the driveway to keep it from seizing-up. I rebuilt the engine seven years ago-- and it has only run a couple of hours total. It has taken me about 5 years to do the frame-up rebuild of the CJ6-- to the point where is will actually drive.
     
  4. Feb 3, 2008
    groomer_guy

    groomer_guy Member

    Western...
    Joined:
    May 12, 2007
    Messages:
    233
    I had the same problem this past summer. I noticed the inline filter had hardly any gas in it so I pulled the oil dipstick and it smelled of gas. Went to the local parts store and picked up a new pump and some indian head shlak. 30 min later we were back in business. Changed the oil and filter and keep smelling it as I run it. Still smells like just oil. I'll keep my eye on it though.
     
  5. Feb 4, 2008
    oddfire

    oddfire New Member

    huntington beach, CA
    Joined:
    Oct 7, 2007
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    41
    do you have a good part # for the fuel pump? who stocks it or can get it?
     
  6. Feb 5, 2008
    dnb71R2

    dnb71R2 SuperDave 2023 Sponsor

    Grand Mesa, CO
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    Aug 13, 2006
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    1,358
    I bought mine at Auto Zone last year. They had to order it. Their part number is 776237. It is a Delco (AC) with 3 ports; it has a third skinny port for the return line.
     
  7. Feb 12, 2008
    neverhit

    neverhit New Member

    Joined:
    Sep 23, 2002
    Messages:
    8
    I am building up a 225 for my M38. I just got the pump and it has a 3rd port with a very small hole. You mentioned a return line, does that go back into the tank?
     
  8. Feb 12, 2008
    trickpatrick

    trickpatrick Done? LOL

    North Idaho USA
    Joined:
    Nov 29, 2006
    Messages:
    838
    Yep.
    I think you can plug it.
    but not positive.
     
  9. Feb 12, 2008
    lamar

    lamar Member

    greenville sc
    Joined:
    Jan 25, 2004
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    327
    iI can be plugged. I did it on mine.
     
  10. Feb 14, 2008
    cj6/442

    cj6/442 Sponsor

    Fallbrook, Calif
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    Feb 6, 2008
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    2,734
    I had mine pluged, but on a high altitude trail (Dusty/Ersim) fuel was backing up due to low crawling speeds and it was hot out . it would flat out vapor lock,had enough hose on the trail and it cured the problem . aways ran fine pluged just the alt.got to it.I'd run it back to the tank.
     
  11. Feb 25, 2009
    jayhawkclint

    jayhawkclint ΜΟΛΩΝ ΛΑΒΕ

    Oklahoma City, USA
    Joined:
    May 18, 2006
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    2,622
    Just an aside: I've got a dual tank setup where it would've been difficult to run a return line because I would've had to come up with some kind of spendy flapper valve and possibly dual pump setup to return fuel to the proper tank in order to preven spillage. I've ran a plugged off return for a couple years without much problem, but every once in a while I would also note peculiar fuel behavior at extended idle periods. Anyway, for an unrelated reason I was shopping for a new pump today and came across an '81 Buick Regal 3.8L pump that appears externally identical to the pump I was running, except it only has 2 ports. Might give it a try.
     
  12. Feb 25, 2009
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
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    8,522
    a 1968-1970 Buick 350 pump should be the same, from the same era.
     
  13. Feb 25, 2009
    SRedinger

    SRedinger Member

    Now Eugene, Oregon
    Joined:
    May 14, 2006
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    96
    I converted to a Carter 4070 Electric pump and removed the machanical pump.

    Even a new machanical pump started to go bad in one month. This is because the ethanol softens to rubber pump diaphram and the pressure drops to about 1 pound pressure.

    This version Electric pump does 4 pounds pressure-- and works good.- has a metal rotor not a rubber diaphram.

    I got my Electric from Summit racing- 70 dollars.
     
    ojgrsoi likes this.
  14. Feb 25, 2009
    anthony

    anthony Member

    redding ca.
    Joined:
    May 1, 2005
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    97
    I understand that the return line was installed to help prevent vapor lock. I also have dual fuel tanks and have to run the original under seat tank first then switch to the rear tank. When using the rear tank the retun line is refilling the front under seat tank. I think the return line is a good thing. Haven't thought much about what ethanol would do to the rubber in the pump. Maybe I should carry an extra pump. Now I will be a little nervous out on the trail without a spare.
     
  15. May 13, 2018
    Justin66cj6

    Justin66cj6 New Member

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    Jun 28, 2016
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    Do you have a part number?
     
  16. May 17, 2018
    Don X

    Don X The Prodigal Moderator Staff Member 2023 Sponsor

    San Diego,...
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    Mar 30, 2007
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    3,383
    His comment was made back in '09. It looks like he hasn't signed in since 2011. I doubt if you'll get a response.
     
    Justin66cj6 likes this.
  17. May 17, 2018
    Don X

    Don X The Prodigal Moderator Staff Member 2023 Sponsor

    San Diego,...
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    If you look at the beginning of his comment he got a Carter 4070.
     
  18. Jun 5, 2018
    Justin66cj6

    Justin66cj6 New Member

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    Jun 28, 2016
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    Thanks, just realized I'm having the same or similar issue of fuel in my oil.
     
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